User's Manual

Diagnostic Procedures
42 3A0006D
No TDC Signal (Top Dead
Center Sensor is not
detected, or motor is not
able to develop torque,
and therefore cannot put
the pump into motion)
No TDC Signal:
1. Verify that output shaft is turning.
2. Check all of the wiring.
3. Verify that sensor is operational. Remove PCB cover and monitor LED light on
the top of the sensor. The light should be normally on and it should be off for
only short period of time when top dead center is reached.
Stall:
1. Relieve system pressure.
2. Check lowers, slider cylinders, and output shaft with connecting rods for visible
damage. If no damage is visible, check for excessive heat which is a sign of fric-
tion.
3. Check the system control circuit wiring.
4. Check that the motor is turning. If not, check motor wiring.
5. Disconnect lowers and try running just the motor and gearbox.
No Position Sensor Sig-
nal (Position Sensor is not
detected, or motor is not
able to develop torque,
and therefore cannot put
the pump into motion)
No Position Sensor Signal:
1. Verify that output shaft is turning.
2. Check all of the wiring.
3. Verify that sensor is operational. Remove PCB cover and monitor LED light on
the top of the sensor. The light should be normally on and it should be off for
only short period of time when position is reached.
Stall:
1. Relieve system pressure.
2. Check lowers, slider cylinders, and output shaft with connecting rods for visible
damage. If no damage is visible, check for excessive heat which is a sign of fric-
tion.
3. Check the system control circuit wiring.
4. Check that the motor is turning. If not, check motor wiring.
5. Disconnect lowers and try running just the motor and gearbox.
Table 7: Faults and Diagnostic Procedures
Fault Description Diagnostic