Instructions Pro Xp Auto Control Module User Interface for Pro Xp Auto Electrostatic Spray Guns. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual and the Graco Automatic Electrostatic Gun manuals. Save these instructions. PROVEN QUALITY. LEADING TECHNOLOGY.
Contents Warnings ........................................................... 3 Models............................................................... 5 Setup Screen 5 ............................................ 20 Setup Screen 6 ............................................ 20 Overview............................................................ 5 Event Code Troubleshooting ............................... 21 Related Manuals ................................................ 5 Troubleshooting..............
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING PERSONAL PROTECTIVE EQUIPMENT Wear appropriate protective equipment when in the work area to help prevent serious injury, including eye injury, hearing loss, inhalation of toxic fumes, and burns. This equipment includes but is not limited to: • Protective eyewear, and hearing protection. • Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer. EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.
Models Models Model Number Series Description 24W035 A Pro Xp Auto Control Module with software, mounting bracket and power supply included. Fiber optic cables must be purchased separately. 24X216 A Pro Xp Auto Control Module. Module Only. Overview The Pro Xp Auto Control Module is for use only with Pro Xp Auto Electrostatic Gun smart models. The control module provides a user interface for up to two guns. Remote I/O allows communication with a Programmable Logic Controller (PLC).
Installation Installation Cable Connections Ports 1 through 4 of the Pro Xp Auto Control Module are used in an automatic electrostatic gun installation.
Installation Fiber Optic Connections (Operational on Smart models only) NOTE: Only use Graco supplied fiber optic cable. See Fiber Optic Cables For Gun, page 28 The fiber optic cable connects the fiber optic ports on the gun manifold to Ports 1 and 2 on the Control Module. For a 1 Gun System 1. Connect Port 1 of the gun 1 manifold to Port 1 of the Control Module. 2. Connect Port 2 of the gun 1 manifold to Port 2 of the Control Module. For a 2 Gun System 1.
Installation Remote Mode I/O Connection The use of the Remote Mode I/O capability is optional. Connector 4 on the Control Module is the remote mode I/O port. When remote mode is enabled, a Preset can be selected by applying the following signals to Preset Select 1 (pin 2) and Preset Select 2 (pin 4) of connector 4.
Installation Grounding The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current. The Pro Xp Auto Control Module is grounded by an adapter and a 3–wire power cord (supplied) connected to a grounded electrical outlet.
Operation Operation Module Screens Module Keys The Pro Xp Auto Control Module has two sets of screens: Run and Setup. For detailed information see Run Screens, page 16, and Setup Screens, page 18. The control module display and keys are displayed below. Table 1 explains the function of the membrane keys on the control module. As you move through the screens, you will notice that most information is communicated using icons rather than words to simplify global communication.
Operation Table 1 Module Keys Membrane Keys Softkeys Enter Screen. Highlight data that can be edited. Press to toggle between Run screens and Setup screens. Error Reset: Use to clear event after cause Also changes the function of the Up/Down arrows so they move between data fields on the screen, rather than between screens. has been fixed. Also used to cancel data entered and return to original data. Exit Screen. Exit data editing.
Operation Icons As you move through the screens, you will notice that most information is communicated using icons rather than words to simplify global communication. The detailed screen descriptions in Run Screens, page 16, and Setup Screens, page 18, explain what each icon represents.
Operation Screen Navigation and Editing Refer to this section if you have questions about screen navigation or about how to enter information and make selections. All Screens to move between screens. 1. Use 2. Press to enter a screen. The first data field on the screen will highlight. Number Field 1. The first digit will be highlighted. Use to change the number. 2. Press 3. When all digits are correct, press accept. 4. Press 3. Use change. 4. Press to highlight the data you wish to to edit.
Operation Screen Map Run Screens Setup Screens Run Screen 1, page 16 Setup Screen 1, page 18 2–5,, page 17 Run Screens 2–5 Setup Screen 2, page 18 (2 gun systems only) 2–5,, page 17 Run Screens 2–5 Setup Screen 3, page 19 2–5,, page 17 Run Screens 2–5 Setup Screen 4, page 19 (2 gun systems only) 2–5,, page 17 Run Screens 2–5 14 Setup Screen 5, page 20 332989A
Operation Run Screens Setup Screens Setup Screen 6, page 20 332989A 15
Run Screens Run Screens When in Run Mode, the display shows the gun parameters and the most recent 20 events. The active gun preset can also be changed. Run Screen 1 Use this screen to view the gun spraying voltage in kilovolts (kV), the spraying current in microamps (µA), and turbine frequency in hertz (Hz). The active maximum spraying voltage is shown under the gun icon. The active gun preset is operator settable to presets 1-4.
Run Screens Run Screens 2–5 Password Screen Use Run Screens 2-5 to view the log of recent events. The latest 20 events are viewable, with date and time. If a password has been set, the Password Screen NOTE: Run Screen 2 is shown as an example. Use the arrow keys to scroll through the screens. is pressed from any Run screen. displays when Enter password to enable entry to the Setup screens. Set the password to 0000 to disable password protection.
Setup Screens Setup Screens The Setup Mode is used to set up a password (if desired) and to set parameters for controlling and monitoring the electrostatic gun. See Screen Navigation and Editing, page 13 for information on how to make selections and enter data. Setup Screens 1 and 2 Figure 11 Setup Screen 1 Use this screen to view and change preset parameters. Presets can be used to store gun parameters. Four presets are available for each gun. • The first column shows the preset number (1-4).
Setup Screens Setup Screens 3 and 4 Setup Screen 3 and 4 Key Enter the screen. Use this screen to view and reset the maintenance totalizers. Maintenance totalizer units, shown on this Setup Screen, are always in elapsed calendar days. An Advisory is issued when the maintenance totalizer reaches zero. To restart the timer, navigate to this screen, edit the setpoint, and then clear the advisory using the Error Reset button.
Setup Screens Setup Screen 5 Setup Screen 6 Use this screen to set date format, date, time, and backlight timeout. Use this screen to activate or change a password that will be required to access the Setup screens and to enable/disable remote voltage preset control. This screen also displays the software version. This screen is also used to select the number of guns for the system (1 or 2). Figure 15 Setup Screen 5 Setup Screen 5 Key Enter the screen.
Event Code Troubleshooting Event Code Troubleshooting Event codes can take four forms: • Alarm : critical event; must be addressed immediately. • Deviation • Advisory : critical event; requires attention. : non-critical event; requires attention. • Record: Useful information for troubleshooting. To clear an event code, press Icon 332989A . Code Gun Description V1D1 Gun 1 V1D2 Gun 2 Low kV Alarm. The low kV alarm displays when the spraying voltage drops below the user-set minimum.
Event Code Troubleshooting Icon Code Gun Description K2D1 Gun 1 K2D2 Gun 2 Turbine Frequency Low Advisory. Turbine frequency below 400Hz at 85kV or below 325Hz at lower voltage. K3D1 Gun 1 K3D2 Gun 2 WMC1 22 Turbine Frequency High Advisory. Turbine frequency above 750Hz at 85kV or above 675Hz at lower voltage. Invalid Hardware The invalid hardware alarm displays when the display control module is not the correct version to work with the Pro Xp Auto.
Troubleshooting Troubleshooting Problem Cause Display is completely dark. Solution Power is not on. Turn power supply on. Loose or disconnected power cable. Tighten or connect cable. Incorrect fiber optic cable connections. Check connections. See Fiber Optic Connections, page 7 . Bad fiber optic cable. Check cable for damage. Replace or repair fiber optic cable. See Fiber Optic Cable Repair, page 25 Gun board error. Turn off turbine air, then turn back on to cycle power to gun board.
Maintenance Maintenance Update Software Manual 3A1244 will accompany any necessary software updates. Follow all instructions in Manual 3A1244 to update your control module software. Replace Battery Replace the battery only if the clock stops functioning after disconnecting power or a power failure. Sparking can occur when changing the battery. Replace the battery only in a non-hazardous location, away from flammable fluids or fumes. 5. Use a flathead screwdriver to pry out the old battery.
Repair Repair Fiber Optic Cable Repair NOTE: Fiber optic repair kit 24W875 includes fittings NOTE for one double strand fiber optic cable and a cutter tool. Cutter tool 24W823 may also be purchased separately. 1. Make a clean cut to the ends of the cable using fiber optic cutter tool (8). Ensure the ends of the cable are equal length. 2. Add fiber optic fitting parts (2) to cable as shown. Keep track of mounting ends using fiber optic markers (4, 5). 3.
Repair Fiber Optic Bulkhead Installation Stainless Steel Bulkhead Plastic Bulkhead Accepts Graco fiber optic cable fittings. Fits 1/2 inch (13 mm) panel hole. Accepts bare fiber optic cable. Fits 5/15” (8 mm) panel hole. 24W876 Stainless Steel Bulkhead Installation 24W877 Plastic Bulkhead Installation 1. Drill a 1/2 in. to 9/16 in (12.7 mm to 14.2 mm) hole in booth wall or panel to allow bulkhead to pass through. 1. Drill a 5/16 in. to 3/8 in (7.9 mm to 9.
Parts Parts 24W035 — Pro Xp Auto Control Module Kit Figure 17 Ref. Part Description Qty. 1 24X216 Pro Xp Auto Control Module 1 2 277853 Mounting Bracket 1 3� 16P265 Warning Label 1 5 24W880 Power Supply with Cord Set 1 5a 119253 Ferrite 1 6 244524 Ground Wire Assembly (not shown) 1 � Replacement Danger and Warning labels, tags, and cards are available at no cost. NOTE: The power supply has a IEC 320–C13 male connector for a power cord.
Accessories Accessories Fiber Optic Cables for Gun Fiber Optic Cable Repair and Accessories Models With Rear Manifolds (Model numbers LA1xxx or HA1xxx) Kit Number Description Kit Number Description 24W875 24X003 Fiber Optic Cable, Rear Manifold, 25 ft 24X004 Fiber Optic Cable, Rear Manifold, 50 ft Fiber Optic Repair Kit — Includes fittings for one double-strand fiber optic cable and a cutter tool. 24W876 Fiber Optic Bulkhead Fitting, SST — Qty 2. Accepts Graco fiber optic cable fittings.
Mounting Dimensions Mounting Dimensions A Overall Width in. (mm) B Overall Height in. (mm) Overall Depth in. (mm) Mounting Dimensions Width (C) x Height (D) in. (mm) E Mounting Hole Size in. (mm) 7.2 (183) 6.0 (152) 2.8 (71) 2.5 x 3.0 (64 x 76) 0.28 (7) Technical Data US Metric Operating Temperature 32° to 122°F 0° to 50°C Storage Temperature –22° to 140°F –30° to 60°C Control Module 1 lb 0.45 kg Mounting Bracket 1 lb 0.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
