Operation 695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X Electric Airless Sprayers 332916C EN For Portable Airless Spraying of Architectural Coatings and Paints. For professional use only. Not approved for use in European explosive atmosphere locations. 3300 psi (227 bar, 22.7 MPa) Maximum Working Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
Table of Contents Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 UltraMax II, Ultimate Max II Models: . . . . . . . . . . 3 TexSpray Models: . . . . . . . . . . . . . . . . . . . . . . . . 4 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Component Identification . . . . . . . . . . . . . . . . . . . . 8 695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X Standard Models: . . . . . . . . . . . . . . . . . . . . .
Models Models UltraMax II, Ultimate Max II Models: 695 UltraMax, Standard, ProContractor, IronMan Models Model Voltage Standard Hi-Boy 16W892 16W893 16W894 826177 826178 826179 16X656 16X657 16X658 16X659 16X660 16X811 16X812 16Y635 16Y637 16Y638 16Y639 120 120 120 120 120 120 230 230 120 120 230 120 230 230 230 120 230 ✓ 16W895 16W896 826180 826181 16X813 16X870 16X871 16X872 16X873 16Y895 16Y896 16Y897 16Y898 16Y899 120 120 120 120 230 230 230 120 230 230 230 230 120 120 16W899 16W900 16W901 8261
Models 1595 UltraMax, Standard, ProContractor, IronMan Models Model Voltage Standard Hi-Boy 16W902 16W903 16W907 16W936 16W937 16W938 826185 826186 826187 826188 826189 826190 120 120 120 120 120 120 120 120 120 120 120 120 ✓ Standard Lo-Boy ProContractor IronMan ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ ✓ TexSpray Models: Mark IV / Mark V / Mark VII / Mark X Standard, ProContractor, IronMan Models Model Number Model Voltage 16W897 Mark IV 120 16W898 Mark IV 120 16X953 Mark IV 230 16X954 Mark IV 230 16X
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbols refer to procedure-specific risks. When these symbols appear in the body of this manual or on warning labels, refer back to these Warnings. Product-specific hazard symbols and warnings not covered in this section may appear throughout the body of this manual where applicable.
Warnings WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent fire and explosion: • Do not spray flammable or combustible materials near an open flame or sources of ignition such as cigarettes, motors, and electrical equipment. • Paint or solvent flowing through the equipment is able to result in static electricity. Static electricity creates a risk of fire or explosion in the presence of paint or solvent fumes.
Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Always wear appropriate gloves, eye protection, and a respirator or mask when painting. • Do not operate or spray near children. Keep children away from equipment at all times. • Do not overreach or stand on an unstable support. Keep effective footing and balance at all times. • Stay alert and watch what you are doing. • Do not leave the unit energized or under pressure while unattended.
Component Identification Component Identification 695 / 795 / 1095 / 1595 / Mark IV / Mark V / Mark VII / Mark X Standard Models: A M B L C OFF ON D ti14839c G H J K E F 8 A Pressure Gauge (not available on all units) G Filter B Amp Switch (not available on all units) H Strainer C ON/OFF Switch J Pump D Pressure Control K Drain Tube E Prime / Spray Valve L Model/Serial Tag F Trigger Lock M ProGuard Status Light 332916C
Component Identification 695 / 795 / 1095 / 1595 Mark IV / Mark V / Mark VII / Mark X ProContractor Models: A R P B C N OFF ON M D L K E G H J F F ti18239b A Smart Control 3.
Component Identification 1095 / 1595 / Mark V IronMan Models: A N B C OFF M ON D L K E G H J F ti22935a A Smart Control 3.
Grounding Grounding Do not modify plug! If it will not fit in outlet, have grounded outlet installed by a qualified electrician. Do not use an adapter. The equipment must be grounded to reduce the risk of static sparking and electric shock. Electric or static sparking can cause fumes to ignite or explode. Improper grounding can cause electric shock. Grounding provides an escape wire for the electric current. The sprayer cord includes a grounding wire with an appropriate grounding contact.
10/16 Amp Switch 10/16 Amp Switch Pails (Mark VII and Mark X units) Solvent and oil/based fluids: follow local code. Use only conductive metal pails, placed on a grounded surface such as concrete. Do not place pail on a nonconductive surface such as paper or cardboard which interrupts grounding continuity. ti22874a Select 10A or 16A setting based on your circuit rating. ti5850b Grounding a metal pail: connect a ground wire to the pail by clamping one end to pail and other end to a true earth ground.
Pressure Relief Procedure Pressure Relief Procedure Follow the Pressure Relief Procedure whenever you see this symbol. 4. Turn pressure to lowest setting. Trigger gun to relieve pressure. This equipment stays pressurized until pressure is manually relieved. To help prevent serious injury from pressurized fluid, such as skin injection, splashing fluid and moving parts, follow the Pressure Relief Procedure when you stop spraying and before cleaning, checking, or servicing the equipment. 1. Turn power OFF.
Setup Setup 5. Check inlet strainer for clogs and debris. 1. All sprayers except ProContractor: Connect Graco airless hose to sprayer. Tighten securely. ti17608b 6. Fill throat packing nut with Graco TSL to prevent premature packing wear. Do this each time you spray. ti22875a If using the optional hopper, remove the nipple fitting from the filter. Install 45° elbow (from parts box) into filter and install nipple fitting into elbow. Then connect the hose to the nipple. ti18421b 7. Turn power OFF.
Startup Startup 6. Hold gun against grounded metal flushing pail. Trigger gun and increase fluid pressure 1/2 turn. Flush 1 minute. 1. Perform Pressure Relief Procedure, page 13. 2. Turn pressure control to lowest pressure. ti22949a ti13670b High-pressure spray is able to inject toxins into the body and cause serious bodily injury. Do not stop leaks with hand or rag. 3. Turn power ON. 7. Inspect for leaks. If leaks occur, perform Pressure Relief Procedure, page 13. Tighten fittings.
Switch Tip Installation Switch Tip Installation Spray 1. Spray test pattern. Increase pressure to eliminate heavy edges. Use smaller tip size if pressure adjustment can not eliminate heavy edges. 1. Perform Pressure Relief Procedure, page 13. 2. Use spray tip (A) to insert OneSeal™ (B) into guard (C). C B A ti18243a 2. Hold gun perpendicular, 10-12 in. (25-30 cm) from surface. Spray back and forth. Overlap by 50%. Trigger gun after moving and release before stopping. ti13023a 3. Insert Switch Tip.
Fast Flush (ProContractor and IronMan models only) Fast Flush WatchDog™ Protection System (ProContractor and IronMan models only) (ProContractor and IronMan models only) To flush the hose and gun at an accelerated speed, perform the following steps: Pump stops automatically when material pail is empty. 1. Perform steps 1 - 3 of Cleanup, page 22. 1. Perform Startup. To Activate: 2. Squeeze gun trigger and turn prime valve down to DRAIN position and then over to FAST FLUSH. ti22938a ti22940a 2.
ProGuard ProGuard This sprayer protects itself against high and low voltage. If the sprayer is plugged into a power source that is too low or too high the sprayer will stop operating. One of three error codes will be displayed: Error Code Standard Models Standard models come equipped with a ProGuard status indicator light. This light has three different states of operation: ON, blink, and OFF. Error Code ProContractor and IronMan Models Definition Light is ON Unit is powered and operating normally.
Hose Reel Hose Reel (ProContractor models only) 3. Pull reel handle up and turn clockwise to reel in hose. Moving parts can pinch, cut or amputate fingers and other body parts. To avoid injury from moving parts, be sure to keep your head clear of hose reel while winding up hose. 1. Make sure hose is routed through hose guide. ti13502b ti13503b NOTE: The hose reel can be locked into two positions: Usage (A) and Storage (B). (A) (B) ti18241a 2. Lift and turn pivot lock 90° to unlock hose reel.
Digital Tracking System (ProContractor and IronMan models only) Digital Tracking System Job Gallons (ProContractor and IronMan models only) 1. Short press DTS button to move to Job Gallons (or liters x 10). Operation Main Menu Short press to move to next display. Press and hold (5 seconds) to change units or reset data. ti22717a NOTE: JOB scrolls past, then the number of gallons sprayed above 400 psi (28 bar, 2.8 MPa) for Mark VII and Mark X displays; 1000 psi (70 bar, 7 MPa) for all other models.
Digital Tracking System (ProContractor and IronMan models only) Secondary Menu - Stored Data 1. Perform Pressure Relief, steps 1 - 4 if they have not already been done. 2. Turn power switch on while holding DTS button down. 7. Short press DTS button. W-DOG scrolls past then OFF displays if watchdog switch is OFF. ON displays if Watchdog switch is ON. ti22724a 8. ti22881a 3. SERIAL NUMBER scrolls past and then serial number (e.g. 00001) displays.
Cleanup Cleanup 5. Turn prime valve down to DRAIN position and allow flushing fluid to circulate until flushing fluid appears clear. 1. Perform Pressure Relief Procedure (page 13), steps 1 - 4. Remove tip guard from gun. NOTE: Use water for water-base material, mineral spirits for oil-base material, or other solvents recommended by manufacturer. 2. Turn power ON. Turn prime valve forward to SPRAY position. ti22945a 6. Turn prime valve forward to SPRAY position.
Cleanup 9. Remove filters from gun and sprayer, if installed. Clean and inspect. Install filters. 11. Wipe sprayer, hose and gun with a rag soaked in water or mineral spirits. ti2776a ti15018a ti13454a 10. If flushing with water, flush again with mineral spirits, or Pump Armor, to leave a protective coating to prevent freezing or corrosion.
Troubleshooting Troubleshooting Mechanical/Fluid Flow Perform Pressure Relief Procedure; page 13. TYPE OF PROBLEM For units with display: CODE XX is displayed. WHAT TO CHECK If check is OK, go to next check WHAT TO DO When check is not OK, refer to this column Fault condition exists Determine fault correction from table, page 27. Spray tip worn Follow Pressure Relief Procedure on page 13, then replace tip. See your separate gun or tip manual. Spray tip clogged Relieve pressure.
Troubleshooting TYPE OF PROBLEM Pump output is low WHAT TO CHECK If check is OK, go to next check WHAT TO DO When check is not OK, refer to this column Pump rod damage Repair pump. See pump manual. Low stall pressure Turn pressure knob fully clockwise. Make sure pressure control knob is properly installed to allow full clockwise position. If problem persists, replace pressure transducer. Piston packings are worn or damaged Replace packings; see pump manual.
Troubleshooting TYPE OF PROBLEM Pump is difficult to prime No display, sprayer operates 26 WHAT TO CHECK If check is OK, go to next check WHAT TO DO When check is not OK, refer to this column Air in pump or hose Check and tighten all fluid connections. Cycle pump as slowly as possible during priming. Intake valve is leaking Clean intake valve. Be sure ball seat is not nicked or worn and that ball seats well. Reassemble valve. Pump packings are worn Replace pump packings; see pump manual.
Troubleshooting Electrical ProGuard Status Light Control Board Status Light D20 Symptom: Sprayer does not run, stops running, or will not shut off. D20 Perform Pressure Relief Procedure; page 13. 1. Plug sprayer into correct voltage, grounded outlet. 2. Set power switch OFF for 30 seconds and then ON again (this ensures sprayer is in normal run mode). 3. Turn pressure control knob clockwise 1/2 turn. 4. View digital displayy.
Troubleshooting TYPE OF PROBLEM Sprayer does not run at all Display shows CODE 03 WHAT TO CHECK Check transducer or transducer connections (control board is not detecting a pressure signal). HOW TO CHECK 1. Set sprayer to OFF and disconnect power to sprayer. 2. Check transducer and connections to control board. 3. Disconnect transducer from control board socket. Check to see if transducer and control board contacts are clean and secure. 4. Reconnect transducer to control board socket.
Troubleshooting TYPE OF PROBLEM Sprayer does not run at all Display shows CODE 05 Control board status light blinks 5 times repeatedly WHAT TO CHECK HOW TO CHECK Control is commanding motor to run 1. but motor shaft does not rotate. Possibly locked rotor condition, an open connection exists between 2. motor and control, there is a problem with motor or control board, or motor amp draw is excessive. 3. Remove pump and try to run sprayer. If motor runs, check for locked or frozen pump or drive train.
Troubleshooting TYPE OF PROBLEM Sprayer does not run at all Display shows CODE 05 WHAT TO CHECK Control is commanding motor to run 6. but motor shaft does not rotate. Possibly locked rotor condition, an open connection exists between motor and control, there is a problem with motor or control board, or 7. motor amp draw is excessive. HOW TO CHECK Perform Field Short Test: Test at large 4-pin motor field connector.
Troubleshooting TYPE OF PROBLEM Sprayer does not run at all Display shows CODE 06 WHAT TO CHECK HOW TO CHECK Allow sprayer to cool. If sprayer NOTE: Motor must be cooled down for the test. runs when cool, correct cause of 1. Check thermal device connector (yellow wires) overheating. Keep sprayer in cooler at control board. location with good ventilation. Make sure motor air intake is not blocked. 2. Disconnect thermal device connector from control board socket.
Troubleshooting TYPE OF PROBLEM Sprayer does not run at all Display shows CODE 12 WHAT TO CHECK HOW TO CHECK Excessive current protection enabled 1. Cycle power on and off. Check the connections above the motor 1. Set sprayer to OFF and disconnect power to sprayer. 2. Remove motor shroud. 3. Disconnect motor control and inspect for damage at connectors. 4. Reconnect motor control. 5. Turn power on. If code continues, replace motor. 1. Turn power OFF. 2.
Troubleshooting Sprayer Will Not Run (See following page for steps) Remove control box cover. Turn sprayer ON. Observe control board status light on control board (see page 27). No light Once Normal operation Light on Continuously Control board commanding motor to run Flashing See Code section for further troubleshooting See Step 1. Do you have over 100 VAC (220 VAC for 230V units)? NO See Step 2. Do you have over 100 VAC (220 VAC for 230V units)? NO Repair or replace power cord.
Troubleshooting 200-240V V - STEP 1: Plug power cord in and turn switch ON. Connect probes to on/off switch. Turn meter to AC Volts. 200-240V STEP 2: Plug power cord in and turn switch ON. Connect probes to on/off switch. Turn meter to AC Volts. - 100k ohm 34 STEP 3: Check motor thermal switch. Unplug yellow wires. Meter should read according to Resistance Table on page 30. NOTE: Motor should be cool during reading. STEP 4: Plug power cord in and turn switch ON. Disconnect potentiometer.
Troubleshooting Sprayer Will Not Shut Off 1. Perform Pressure Relief Procedure; page 13. Leave prime valve open and power switch OFF. 2. Remove control box cover so the control board status light can be viewed if available. Troubleshooting Procedure Plumb pressure gauge into paint hose, plug sprayer in, and turn power switch ON. Does sprayer reach or exceed its maximum pressure? NO Mechanical problem: See the proper fluid pump manual for the sprayer for further trouble shooting procedures.
Technical Data Technical Data 695 Sprayers U.S. Metric Sprayer Maximum Delivery North American Models International Models Maximum Tip Size Fluid Outlet npsm Cycles Generator Minimum 120V, A, Hz 230V, A, Hz 0.95 gpm 0.75 gpm 0.031 1/4 in. 226 per gallon 5000 W 14.8, 50/60 9, 50/60 3.6 lpm 2.8 lpm 0.031 1/4 in. 60 per liter 5000 W 14.8, 8, 50/60 9, 50/60 94 lb 94 lb 111 lb 43 kg 43 kg 50 kg 27.5 in. 28.5 in. (Handle down) 38.75 in. (Handle up) 39 in. 69.9 cm 72.4 cm (Handle down) 98.
Technical Data 795 Sprayers U.S. Metric Sprayer Maximum Delivery North American Models International Models Maximum Tip Size Fluid Outlet npsm Cycles Generator Minimum 120V, A, Hz 230V, A, Hz 1.1 gpm 0.95 gpm 0.033 1/4 in. 195 per gallon 5000 W 15, 50/60 10, 50/60 4.2 lpm 3.6 lpm 0.033 1/4 in. 52 per liter 5000 W 15, 50/60 10, 50/60 98 lb 98 lb 115 lb 45 kg 45 kg 52 kg 27.5 in. 28.5 in. (Handle down) 38.75 in. (Handle up) 39 in. 69.9 cm 72.4 cm (Handle down) 98.4 cm (Handle up) 99 cm 37 in.
Technical Data 1095 Sprayers U.S. Metric Sprayer Maximum Delivery North American Models International Models Maximum Tip Size Fluid Outlet npsm Cycles Generator Minimum 120V, A, Hz 230V, A, Hz 1.2 gpm 1.1 gpm 0.035 1/4 in. 123 per gallon 5000 W 15, 50/60 10, 50/60 4.5 lpm 4.1 lpm 0.035 1/4 in. 33 per liter 5000 W 15, 50/60 10, 50/60 120 lb 141 lb 127 lb 55 kg 64 kg 58 kg 29.5 in. (Handle down) 38.5 in. (Handle up) 39 in. 40.2 in. 74.9 cm (Handle down) 97.8 cm (Handle up) 99 cm 102 cm 26 in.
Technical Data 1595 Sprayers U.S. Metric Sprayer Maximum Delivery Maximum Tip Size Fluid Outlet npsm Cycles Generator Minimum 120V, A, Hz 1.35 gpm 0.039 1/4 in. 110 per gallon 5000 W 20/15, 50/60 5.1 lpm 0.039 1/4 in. 29 per liter 5000 W 20/15, 50/60 125 lb 146 lb 132 lb 57 kg 66 kg 60 kg 29.5 in. (Handle down) 38.5 in. (Handle up) 39 in. 40.2 in. 74.9 cm (Handle down) 97.8 cm (Handle up) 99 cm 102 cm 26 in. 28 in. 29.9 in. 66 cm 71 cm 76 cm 24 in. 24 in. 24.4 in.
Technical Data Mark IV Sprayers U.S. Metric Sprayer Maximum Delivery North American Models International Models Maximum Tip Size North American Models International Models Fluid Outlet npsm Cycles Generator Minimum 120V, A, Hz 230V, A, Hz 1.1 gpm 0.95 gpm 4.2 lpm 3.6 lpm 0.033 0.031 3/8 in. 195 per gallon 5000 W 15, 50/60 10, 50/60 0.033 0.031 3/8 in. 52 per liter 5000 W 15, 50/60 10, 50/60 98 lb 119 lb 45 kg 54 kg 28.5 in. (Handle down) 38.75 in. (Handle up) 39 in. 72.4 cm (Handle down) 98.
Technical Data Mark V Sprayers U.S. Metric Sprayer Maximum Delivery North American and UK Models International Models Maximum Tip Size North American and UK Models International Models Fluid Outlet npsm Cycles Generator Minimum 120V, A, Hz 230V, A, Hz 1.35 gpm 1.2 gpm 5.1 lpm 4.5 lpm 0.039 0.035 3/8 in. 110 per gallon 5000 W 20/15, 50/60 10, 50/60 0.039 0.035 3/8 in. 29 per liter 5000 W 20/15, 50/60 10, 50/60 130 lb 151 lb 137 lb 59 kg 68 kg 62 kg 29.5 in. (Handle down) 38.5 in.
Technical Data Mark VII Sprayers U.S. Metric Sprayer Maximum Delivery Maximum Tip Size Fluid Outlet npsm Cycles Generator Minimum 230V, A, Hz 1.58 gpm 0.041 in. 1/2 in. 97 per gallon 5000 W 16, 50/60 6.0 lpm 0.041 in. 1/2 in. 26 per liter 5000 W 16, 50/60 139 lb 160 lb 63 kg 73 kg 29.5 in. (Handle down) 38.5 in. (Handle up) 39 in. 74.9 cm (Handle down) 97.8 cm (Handle up) 99 cm 26 in. 28 in. 24 in.
Technical Data Mark X Sprayers U.S. Metric Sprayer Maximum Delivery Maximum Tip Size Fluid Outlet npsm Cycles Generator Minimum 230V, A, Hz 2.1 gpm 0.045 in. 1/2 in. 70 per gallon 5000 W 16, 50/60 8.0 lpm 0.045 in. 1/2 in. 19 per liter 5000 W 154 lb 178 lb 70 kg 81 kg 29.9 in. (Handle down) 40.1 in. (Handle up) 39 in. 76 cm (Handle down) 102 cm (Handle up) 99 cm 26 in. 30 in. 24 in.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
