Installation - Parts XM Plural-Component OEM Sprayer For spraying two-component epoxy and urethane protective coatings in non-hazardous locations. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See page 6 for model information. See page 31 for maximum working pressure. For patent information, see www.graco.
Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Usage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Isocyanate Hazard . . . . . . . . . . . . . . . . . . . . . . . 7 Material Self-Ignition . . . . . . . . . . . . . . . . .
Related Manuals Related Manuals Manuals are available at www.graco.com. Component Manuals in U.S.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode.
Warnings WARNING PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. • Tighten all fluid connections before operating the equipment. • Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
Models Models XM OEM sprayers are not approved for use in hazardous locations. Use the following matrix to define the construction of the sprayer, based on the six digits. For example, Part XMEA00 represents an XM Plural-Component OEM sprayer (XM); 5200 psi pump set with pump filters (E); wall power supply that is not approved for hazardous areas (A). NOTE: To order replacement parts, see Parts section the XM Plural-Component Sprayer Repair-Parts manual 313289.
Overview Overview Usage Material Self-Ignition XM plural-component sprayers can mix and spray most two-component epoxy and urethane protective coatings. When using quick-setting materials (less than 10 minute pot life) a remote mix manifold must be used. Some materials may become self-igniting if applied too thick. Read material manufacturer’s warnings and material MSDS. XM plural-component sprayers are operated via user interface, air controls, and fluid controls.
Location Components A and B Location IMPORTANT! Material suppliers can vary in how they refer to plural component materials. Be aware that in this manual: Component A refers to resin or major volume. Component B refers to the hardener or minor volume. XM OEM sprayers are not approved for use in hazardous locations. Grounding NOTE: This equipment doses the B component into the A component flow. An integration hose must always be used after the mix manifold and before the static mixer.
Component Identification Component Identification 69 C 68 D B E A F 00 313292 2 FIG.
Component Identification Fluid Control Assembly AB AA AC AD AL AE AF AG AH AJ AK r_XM1A00_312359_313289_18A FIG.
Component Identification Air Controls CC CD CA CE CB CF CG r_XM1A00_312359_313289_14A FIG.
Component Identification User Interface DA DJ DH DG DE DF DD ti13365a DP DR DM DB DC DK DN FIG. 4: User Interface Buttons Call out Button DA Display Screen DB Start DC Stop DD Enter DE DF Alarm Reset Left/Right DG Function DH Up/Down DJ Setup Key Lock USB Port DR 12 LEDs There are four types of LEDs on the display. Function Use to view GCA display. Ratio, Mode Selection, Error Conditions, Totalizers, System Information.
Component Identification User Interface Display NOTE: For details regarding the user interface display see the XM Plural-Component Sprayer operation manual 312359. Main Display Screen Components The following figure calls out the navigational, status, and general informational components of each display screen. Current Date and Time Remaining Potlife Time Current Status Bar Function Display Navigate to screens within same group Navigational Bar Go back one screen FIG.
Pressure Relief Procedure Pressure Relief Procedure 8. Engage trigger lock. Follow Flush Mixed Material procedure prior to relieving pressure. Follow Pressure Relief Procedure when you stop spraying or dispensing; and before cleaning, checking, servicing, or transporting equipment. Relieve A and B Fluid Pressure ti1949a Relieve Pump Fluid Pressure and Flush Mix Hose 9. Close mix manifold valves (AH, AJ), then open solvent flush valve (AK) on mix manifold. 1. Engage trigger lock. AK ti1949a AJ AH 2.
Pressure Relief Procedure 12. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place. Trigger gun to flush mixed material out of line with clean solvent. 13. Shut off solvent pump air control valve (CB). 14. Repeat steps 11 and 12. Then continue to step 15. 15. Close solvent flush valve (AK) on mix manifold. AK 16. Release any residual gun pressure and engage trigger lock.
Flush Mixed Material Flush Mixed Material 3. Open solvent shutoff valve (AK) at mix manifold. 4. Open solvent pump air valve (CB). Pull out and slowly turn solvent pump air regulator (CG) clockwise to increase air pressure. Use lowest possible pressure. Flush Mix Manifold . Use Solvent Pump 1. Press Stop to turn off system. Engage trigger lock. Remove spray tip. ti1949a ti1948a 2. Ensure sampling valves (AE, AF) and mix manifold valves (AH, AJ) are closed. AE AF CG CB 5.
Flush Mixed Material 6. Close solvent pump air valve (CB) and solvent shutoff valve (AK) at mix manifold. Trigger spray gun to relieve pressure. AK 7. Engage trigger lock. ti1949a 8. Disassemble and clean spray tip with solvent by hand. Reinstall on gun.
Installation and Setup Installation and Setup NOTE: See , page 27, to aid in component installation. • Connect air hose (12) between air controls assembly and both air motors. (Hose called out has 12(A) and 12 (B)). Connect Air Lines Refer to component identification in FIG. 1, page 9. Refer to the pneumatic schematic drawings in the XM Plural-Component Sprayer repair-parts manual 313289 for guidance. • Connect air lines (68, 69) between the fluid control assembly (B) and the control box (C).
Operation Operation For operation instructions, see XM Plural-Component Sprayer Operation manual 312359. Repair For maintenance, troubleshooting, and repair instructions, see XM Plural-Component Sprayer Repair-Parts manual 313289. Schematics See XM Plural-Component Sprayer Repair-Parts manual 313289 for all electrical schematics.
Parts Parts (FRONT VIEW) 3 73 15 4 (REAR VIEW) 7 66 38 67 2 (REAR VIEW) 65 1 12 5 38 12 12 6 (FRONT VIEW) 38 11 14 10 12 36 12 32 37 30 34 35 31 33 17 9 8 20 313292G
Parts 50 XM_D00 Systems Only 51 19 22 52 23 43 20 48 49 47 44 24 45 46 XM_A00 Systems Only 22 20 25 28 26 29 27 313292G 21
Parts XMA_00 and XMB_00 Parts NOTE: Reference numbers not listed are not included with XMA_00 and XMB_00 systems. Ref. 2 Part Description Qty.
Parts XME_00 and XMF_00 Parts NOTE: Reference numbers not listed are not included with XME_00 and XMF_00 systems. Qty Part Description .
Parts XMG_00 and XMH_00 Parts NOTE: Reference numbers not listed are not included with XMG_00 and XMH_00 systems. Qty Part Description .
Accessories and Kits Accessories and Kits Not all accessories and kits are approved for use in hazardous locations. Refer to the specific accessory and kit manuals for approval details. 20-Gallon Hopper Kit, 255963 5:1 Drum Feed Kit, 256276 One complete double-wall 20-gallon hopper. See manual 312747 for more information. One 5:1 pump feed kit and one Twistork agitator kit for mixing and supplying viscous materials from a with 55-gallon drum to an XM sprayer. See manual 312769 for more information.
Accessories and Kits 5000 psi Two-Component Main Heated Hose Set Kit Electric heated hose set for adding additional sections. Part Description 248907 Heated hose set; 1/4 in. ID x 3/8 in. ID; 50 ft. Heated hose set; 3/8 in. ID x 3/8 in. ID; 50 ft. 248908 10:1 Drum Feed Kit, 256433 For supplying highly viscous material from a 55-gallon drum to an XM sprayer. See manual 312769 for more information.
Accessories and Kits 313292G 27
Dimensions Dimensions 0.205 in. (5.21 mm) Fluid Control Assembly Mounting Plate DOSING MOUNTING PLANE MANIFOLD MOUNTING PLANE 1.440 in. (36.58 mm) 1.440 in. (36.58 mm) 1.440 in. (36.58 mm) 3.970 in. (100.84 mm) 8 X FULL R .380 2.180 in. (55.37 mm) r_xma000_313292_11a 4.940 in. (125.
Dimensions Fluid Control Assembly Dosing Valve Assembly 1.440 in. (36.58 mm) 4 X 5/16-18 UNC 2B r_xma000_313292_10a 1.440 in. (36.58 mm) 1.440 in. (36.58 mm) Mix Manifold Assembly 6.380 in. (162.05 mm) 1.440 in. (36.58 mm) 1.440 in. (36.58 mm) 8 X 5/16-18 UNC 2B 4.940 in. (125.
Dimensions 15.250 in. (387.35 mm) 6.940 in. (176.28 mm) Control Box Assembly 10.000 in. (254.00 mm) 19.000 in. (482.60 mm) 4 X FULL R 15.000 in. (381.00 mm) .500 r_xma000_313292_7a 3.130 in. (79.50 mm) Air Control Assembly 8 X FULL R .440 0.750 in. (19.05 mm) 2.000 in. (50.80 mm) r_xma000_313292_8a 30 15.920 in. (404.37 mm) 17.970 in. (456.
Technical Data Technical Data Mixed ratio range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ratio tolerance range . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow rates Minimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid viscosity range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1-10:1 (in 0.1 increments) +/- 5% 1 qt./min. (0.95 liter/min.)* 3 gal.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
