Repair-Parts XM Plural-Component Sprayers 313289S EN For spraying two-component epoxy and urethane protective coatings in hazardous and non-hazardous locations. For professional use only. Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions. See pages 7 and 8 for model information and agency approvals. See page 85 for maximum working pressure.
Contents Related Manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Isocyanate Hazard . . . . . . . . . . . . . . . . . . . . . . . 9 Material Self-Ignition . . . . . . . . . . . . . . . . . . . . . . 9 Moisture Sensitivity of Isocyanates . . . . . . . . . . .
Related Manuals Related Manuals Manuals are available at www.graco.com. Component Manuals in U.S.
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING WARNING FIRE AND EXPLOSION HAZARD Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode.
Warnings WARNING INTRINSIC SAFETY Intrinsically safe equipment that is installed improperly or connected to non-intrinsically safe equipment will create a hazardous condition and can cause fire, explosion, or electric shock. Follow local regulations and the following safety requirements.
Warnings WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury. • Do not operate the unit when fatigued or under the influence of drugs or alcohol. • Do not exceed the maximum working pressure or temperature rating of the lowest rated system component. See Technical Data in all equipment manuals. • Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all equipment manuals. Read fluid and solvent manufacturer’s warnings.
Models Models XM sprayers are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes. Check the identification plate (ID) for the 6-digit part number of the sprayer. Use the following matrix to define the construction of the sprayer, based on the six digits.
Models Approvals: See appropriate column on page 7. XM _ A_ _ XM _ B_ _ XM _ C_ _ XM _ D_ _ XM _ E_ _ FM09ATEX0015X II 2 G Ex d ia px IIA T2 Tamb = 0ºC to 54ºC Intrinsically safe for Class I, Div 1, Group D, T2 Class I, Division 1, Group D, T2 Ta = 0°C to 54°C See Special Conditions for Safe Use in Warnings, page 4.
Overview Overview XM sprayers are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes. See Models, page 7, to determine the appropriate location for your particular model. Moisture Sensitivity of Isocyanates Isocyanates (ISO) are catalysts used in two component foam and polyurea coatings. ISO will react with moisture (such as humidity) to form small, hard, abrasive crystals, which become suspended in the fluid.
Overview Components A and B IMPORTANT! Material suppliers can vary in how they refer to plural component materials. Be aware that in this manual: Component A refers to resin or major volume. Component B refers to the hardener or minor volume. NOTE: This equipment doses the B component into the A component flow. An integration hose must always be used after the mix manifold. Changing Materials • When changing materials, flush the equipment multiple times to ensure it is thoroughly clean.
Before Repair Before Repair Location Proper Lifting of Sprayer XM sprayers are not approved for use in hazardous locations unless the base model, all accessories, all kits, and all wiring meet local, state, and national codes. See Models, page 7, to determine the appropriate location for your particular model. Follow instructions to avoid serious injury or damage to equipment. Never lift with the hopper(s) filled. Lift Using a Forklift Power must be off.
Before Repair Pressure Relief Procedure 7. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place. Trigger gun to relieve pressure in material hoses. Follow Pressure Relief Procedure when you stop spraying or dispensing; and before cleaning, checking, servicing, or transporting equipment. Relieve A and B Fluid Pressure TI1953a 1. Engage trigger lock. 8. Engage trigger lock. TI1949a 2. Press . TI1949a 3.
Before Repair Flush Before Using Equipment 11. Disengage trigger lock. The equipment was tested with lightweight oil, which is left in the fluid passages to protect parts. To avoid contaminating your fluid with oil, flush the equipment with a compatible solvent before use. See Flush on page 14. TI1950a 12. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place. Trigger gun to flush mixed material out of line with clean solvent. 13.
Flush Flush Flush Mixed Material 4. Open solvent pump air control (CB). Pull out and slowly turn solvent pump air regulator (CG) clockwise to increase air pressure. Use lowest possible pressure. Flush Mix Manifold CG Use Solvent Pump CB 1. Press to turn off system. Follow Pressure Relief Procedure, page 12. Engage trigger lock. Remove spray tip. r_312359_312359_3 5. Disengage trigger lock. Hold a metal part of the gun firmly to a grounded metal pail with a splash guard in place.
Flush 7. Close solvent pump air valve (CB) and solvent shutoff valve (AK) at mix manifold. 8. Follow Pressure Relief Procedure, page 12. r_312359_313289_5 9. Engage trigger lock. AK TI1949a 10. Disassemble and clean spray tip with solvent by hand. Reinstall on the gun.
Flush Empty and Flush Entire System (new sprayer or end of job) Procedure 1. Follow Pressure Relief Procedure, page 12, and Flush Mixed Material, page 14, as required. Engage trigger lock. Turn main pump air regulator (CD) fully counter-clockwise to shut off. CD NOTE: • • • • air regulator If system includes heaters and heated hose, turn them off and allow to cool before flushing. Do not turn on heaters until fluid lines are clear of solvent.
Flush 5. Open recirculation valves (AC, AD) for respective pump dispense side. Run pumps until the A and B reservoirs are empty. Salvage the material in separate, clean containers. AC AD AE AF AH AJ AD r_312359_313289_6 AC 9. Close recirculation valves (AC, AD) and open mix manifold valves (AH, AJ). Dispense fresh solvent through mix manifold valves and out gun. r_312359_313289_7 NOTE: When priming or flushing the pumps, it is normal to get cavitation or pump runaway alarms.
Shutdown Entire System Shutdown Entire System Cleaning Procedure Follow this procedure before prolonged shutdown or before servicing equipment. 1. Follow Pressure Relief Procedure, page 12. Place gun over pail. Trigger gun; wait until pumps are down. 1. Ensure all equipment is grounded. See Grounding, page 11. 2. Turn off all heaters and allow equipment to cool. 3. Flush mixed material. See Flush Mixed Material, page 14. 4. Relieve pressure. See Pressure Relief Procedure, page 12. TI1953a 2.
XM Setup and Troubleshooting Guide XM Setup and Troubleshooting Guide The following setup information will help ensure the system is setup properly. See the XM repair-parts manual for troubleshooting and repair instructions. Grounding • Ground system to a true earth ground. • Ensure incoming power is grounded. • Ensure that the NXT motor De-Ice bleed valves are open to bleed warm air across the ice. • Ensure that the motor is left active when not spraying to keep the internal bleed air working.
Troubleshooting Troubleshooting NOTE: If an error code displays, see Alarms on page 23. NOTE: The sprayer operates using air pressure. Many problems are caused by inadequate air supply. The inlet air pressure gauge cannot drop below 50 psi (0.35 MPa, 3.5 bar) while running. Problem Display not lit on system with alternator power supply. Cause Solution Air valve not turned on. Turn on main air valve to system. Air supply pressure too low. Increase pressure to 30 psi (0.21 MPa, 2.1 bar) or greater.
Troubleshooting Problem Cause Pumps do not run when Run Mode is Air pressure to pumps too low selected and the blue LED is illuminated. Solution Increase pressure to 50 psi (0.35 MPa, 3.5 bar) or greater. Air pilot lines are obstructed Check pilot lines for kinks or pinches. Solenoid valve stuck. Actuate solenoid manually, if it does not operate, replace solenoid. Page 32. Air pilot valve(s) to motor stuck. Replace valve(s). Page 42. Metering valve(s) not opening. Service or replace valve(s).
Troubleshooting Problem System runs erratically. Cause Air filter(s) clogged. Replace elements. Solution Clean. Replace element(s). See page 31. Air supply hoses undersized. Replace hoses with appropriate size. Air compressor undersized. Use larger air compressor. Air supply pressure tank undersized. Use larger pressure tank. Inlet air pressure gauge drops below 50 psi (0.35 MPa, 3.5 bar) while spraying. See solutions above for system runs erratically problem. A and/or B air motor has ice.
Alarms Alarms View Alarms Icon When an alarm occurs the alarm information screen automatically displays. It shows the current alarm code along with a bell icon. It also shows the alarm location with top and side views of the sprayer. Function Moving up Moving down Top changeover Bottom changeover One reed switch signal is missing Blank: No reed switch signal Diagnose Alarms There are two levels of alarms: warnings and advisories. A bell icon indicates an alarm.
Alarms Alarm Codes and Troubleshooting Alarm Code Alarm Problem When Active Cause Solution General Performance Alarms R4B Ratio High B (Overdose B), Spray system delivering too much B component. B Dosing valve not closing. Perform Pump Test to test for leakage. See Pump and Metering test in manual 312359. Loosen valve packing nut. Check air signal at valve top Repair valve or air solenoid. See Replace Solenoid Module, page 32. No B restriction at mix manifold.
Alarms Alarm Code Alarm Problem When Active Cause Solution P4A P4B Pressure high Always Fluid pressure is above maximum. Decrease main air regulator or feed pump pressure. DAA DAB Pump runaway, above 80 cpm for 10 sec. Always No material in pump or lines; no Refill material in tank or hoses; fluid restriction. install fluid tip. DDA DDB Pump cavitation; dives more than 3/4 of stroke. Always No fluid or valve closed. Refill supply and open inlet valve. Material is too cold or thick.
Alarms Alarm Code B4A Alarm Problem Dosing size A alarm When Active Spray Cause Solution The fluid dosing size is greater than 45 cc when fast dosing is turned off. Adjust the B side fluid restriction. The fluid dosing size is greater than 30 cc when fast dosing is turned on. Decrease the air motor velocity with a smaller tip. Pump Test (Daily Check Recommended) DFA DFB Pump did not stall against fluid pressure on up stroke only.
Alarms Alarm Code V1M Alarm Problem Voltage low control When Active Always Cause Voltage dropping below 9 Vdc from power supply. Solution Change air filter in control filter regulator. See Replace Air Filter Element, page 31. Check the pressure setting is 18 psi (0.12 MPa, 1.24 bar) on turbine air regulator. Check voltage on information screen. Turbine not spinning with air on. Replace air turbine cartridge. See Alternator Power Supply Control Components, page 38.
Alarms Alarm Code Alarm Problem When Active Cause Solution Optional User-Settable Spray Limits T5A T5B Temperature exceeded alarm Always, if enabled Fluid temperature exceeded If fluid temperature is too low, limits high or low alarm limits for more return to circulation mode to than four minutes. increase fluid temperature. Adjust heater set point if needed.See Heat Fluid section in manual 312359. If fluid temperature is too high, lower heater set point, and return circulation mode to cool.
Alarms Possible Alarms by Mode The following table outlines the alarms that you may receive while operating the system. The alarms are categorized according to each mode. Mode Spray Control Logic Dosing valves close for startup test; green light blinks. If fluid pressure is under 1000 psi (7 MPa, 70 bar), STOP. If pumps move (indicating internal leakage), STOP. If is pressure more than 110% of allowed maximum, STOP. P4B Dosing valve A opens, and dosing valve B cycles to maintain ratio.
Alarms Alarm Code Key Use the following table as a quick guide to determine alarm codes.
Repair Repair 4. Remove and replace element. 344 Follow Shutdown Entire System procedure, page 18, if service time may exceed pot life time, before servicing fluid components, and before transporting sprayer to a service area. Filter Bowl and Element Replace Air Filter Element There are two air filters on the system: the inlet air regulator filter on the air controls and the main air inlet manifold filter. Check filters weekly and replace element as needed. r_312359_313289_15 5.
Repair User Interface/Control Box 5. Disconnect air tubing from solenoid manifold block (209). This section covers all components included in the wall power supply control box option and the instrinsically safe pneumatic power supply control box option. Remove Shroud 1. Close main air shutoff valve on air supply line and on system. 2. Remove shrouds (12, 13) covering control box. Remove four nuts (14) and front shroud (12) first.
Repair Update USB Module Software Replace USB Module 1. Remove shroud. See Remove Shroud. 1. Remove shroud. See Remove Shroud. 2. Use software token 16A265. See Graco Control Architecture™ Module Programming manual for instructions. 2. Disconnect power. All data in the module may be reset to factory default settings. Record all settings and user preferences before the upgrade, for ease of restoring them following the upgrade.
Repair Update Fluid Control Module (FCM) Software Replace Fluid Control Module (FCM) 1. Remove shroud. See Remove Shroud. The USB module does not need to be removed prior to replacing the FCM. 2. Use software token 16A265. See Graco Control Architecture™ Module Programming manual for instructions. NOTE: 1. Remove shroud. See Remove Shroud. 2. Disconnect power. NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules.
Repair Replace Alarm NOTE: Upgrade all modules in the system to the software version on the token, even if you are replacing only one or two modules. Different software versions may not be compatible. 1. Remove shroud. See Remove Shroud. 2. Disconnect power. 3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11). 4. Disconnect alarm wires from alarm (217). All data in the module may be reset to factory default settings.
Repair Replace Display Replace Display Battery NOTE: Order kit 257484 for replacement. Do not replace battery when an explosive gas atmosphere may be present. NOTICE To avoid damaging circuit board, wear a grounding strap. 1. Remove shroud. See Remove Shroud. NOTICE To avoid damaging circuit board, wear a grounding strap. 1. Perform steps 1-4 under Upgrade Software section, page 35. 2. Use a flat head screwdriver to pry out old battery. 2. Disconnect power. 3.
Repair Wall Power Supply Control Components 7. Remove front display panel (204d) and gasket (204g). Replace Power Supply Module Display Cable 239 1. Remove shroud. See Remove Shroud. 204d 2. Disconnect main power. r_xm1a00_312359_313289_25a 3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11). 4. Disconnect incoming power cable connections to power supply module and ground lead (260) from control box. 5.
Repair Alternator Power Supply Control Components 8. Remove seven screws (708) to separate alternator housings. Alternator Module Repair Alternator Repair Kit 257147 is available to replace turbine bearings. 9. Replace turbine (704) if necessary. Lightly lubricate turbine o-ring to ease alternator housing reassembly. 1. Remove shroud. See Remove Shroud. 2. Disconnect main power. 708 708 3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11). 4.
Repair Replace Alternator Regulator 1. Remove shroud. See Remove Shroud, page 32 5. Loosen air regulator swivel fitting (276) and remove from solenoid module (209). 209 2. Disconnect main power. 3. Remove four nuts (4); leave two nuts on left side of panel tight. Open front panel of control box (11). r_256991_313293_8 4. Disconnect supply air line from alternator assembly (265). 276 265 6. Repair or replace alternator regulator parts as necessary. See Alternator Assembly, page 72, for repair parts.
Repair Air Controls Replace System Air Regulator Remove Air Control Assembly 1. Remove shroud. See Remove Shroud, page 32. 1. Remove shroud. See Remove Shroud, page 32. 2. Disconnect air motor air lines and system air line. 2. Disconnect air motor air lines and system air line. 3. Remove four nuts (7) from front of air control bracket (319). 3. Remove four nuts (7) from front of air control bracket (319). 4. Pull out assembly. 4. Pull out assembly. 5.
Repair 342a 342b Gauge 344 345 342c 326 319 343 332 7 342d 333 330 332 340 331 325 r_xm1a00_312359_313289_9_9 Gauge 313289S 41
Repair Fluid Control Assembly 6. Remove dosing valves. See manual 313342 for dosing valve service and repair instructions. 7. Follow steps in reverse order to reassemble dosing valve assembly. Dosing Valve Assembly Mix Manifold Assembly 1. Follow Pressure Relief Procedure, page 12. 1. Follow Pressure Relief Procedure, page 12. 2. Disconnect all fluid lines from dosing valve assembly (8). 2. Disconnect fluid line and solvent lines from mix manifold assembly. 3.
Repair Sensors Temperature (RTD) Sensor Replace Fluid Pressure Sensor 1. Close main air shutoff valve on air supply line and on system. 1. Close main air shutoff valve on air supply line and on system. 2. Relieve fluid pressure. See Pressure Relief Procedure, page 12. 2. Relieve fluid pressure. See Pressure Relief Procedure, page 12. 3. Open control box cover. See User Interface/Control Box, page 32. 3. Open control box cover. See User Interface/Control Box, page 32. 4.
Repair Pump Assembly 5. Remove pump assembly by lift ring on air motor. Prior to servicing the pump assembly you must first remove either the entire pump assembly or the displacement pump and air motor individually. Remove Pump Assembly Do not lift pump assembly by the lift ring when the total weight of the pump assembly exceeds 550 lb (250 kg). 2. Close ball valve on hopper outlet assembly. 6. Refer to Xtreme Displacement Pump manual 311762 to service or repair the displacement pump.
Repair 4. Use a wrench to hold the tie rod flats to keep the rods from turning. Unscrew the nuts (129) from the tie rods (128) and carefully remove the displacement pump (66 or 67). 128 Remove Air Motor 1. Follow Pressure Relief Procedure, page 12. 2. Disconnect displacement pump from air motor. See steps 2 and 3 under Remove Displacement Pump, page 44. 3. Disconnect sensor cable, air line, and ground wire from air motor. 4.
Repair Solvent Pump Fluid Heaters 1. Follow Pressure Relief Procedure, page 12. NOTE: Wiring for explosion-proof heaters (245863) is not provided. See Viscon HP heater manual 309524 for wiring, repair, and parts information for explosion-proof heaters. 2. Disconnect fluid line (140) and air lines (107, 126) from solvent pump. 3. Remove four screws (106) that attach solvent pump (103) to bracket (138) and remove solvent pump. Service and Repair 1. Follow Pressure Relief Procedure, page 12. 2.
Electrical Schematics Electrical Schematics Simplified Electrical Schematic, XM Sprayer with Alternator XM PLURAL COMPONENT SPRAYER WITH ALTERNATOR Control Cable, CAN (15V783) 18 1 PSI 1.
40 604 NXT Motor A 347 307 344 277 18 psi (.13 MPa/1.3 bar) 311 90 psi (.62 MPa/6.2 bar) Relief Valve 90/110 psi (.58/.76 MPa, 5.8/7.6 bar) Relief Valve 94 NXT Motor B 20 psi (.12 MPa, 1.2 bar) Relief Valve 279 3/8 in. O.D. x 4 in. long Tube w/ Muffler 265 209 1/2 in. O.D. x 60 in.
18 PSI 1.
Electrical Schematics Detailed Electrical Schematic, XM Sprayer with Alternator (page 2) A (Blue) B (Green) CAN_L +V_CAN V_CAN_RTN CAN_H SHLD Switch, Start NO (121618) Buzzer (122000) Manifold DOSE A MOTOR A Pressure Transducer (15M669) Air Motor Junction Box (NXT411) Linear Sensor (256893) Reed Switch (119700) Temp Sensor RTD (15R347) Harness, Sart/Alram (15M974) NC +SIG(ALARM) COM +SIG(START) NC Harness,Solenoid (15M977) NC NC COM +SIG(MOTOR) +SIG(DOSE) +EXE(5VDC) -PRESSURE -EXE(COM) +PRESSURE
Electrical Schematics Simplified Electrical Schematic, XM Sprayer with Wall Power XM PLURAL COMPONENT SPRAYER WITH WALL POWER Control Cable, CAN (15V779) Display Module, Rear (288997) Front (255727) Power Supply (15V747) USB MODULE Base (289899) Top (289900) Cable, CAN (15V778) Power Filter (115306) Fluid Control Module (255920) Cable, CAN Pressure Transducer A Side (15M669) Pressure Transducer B Side (15M669) Temp Sensor RTD A Side (15R347) Temp Sensor RTD B Side (15R347) Air Motor A Side Jun
40 604 NXT Motor A 347 307 344 311 90 psi (.62 MPa/6.2 bar) Relief Valve 90/110 psi (.58/.76 MPa, 5.8/7.6 bar) Relief Valve 94 NXT Motor B 3/8 in. O.D. x 4 in.
313289S BLUE GRN/YEL BRN Power Filter (115306) Nema 5-65 WHT BLK GRN Models with cord only IEC-320 cord BLK 1123 PE J-Box Model WHT 1120 Power Supply (15V747) 1 2 3 4 5 J1 +V_CAN V_CAN_RTN CAN_L +V_CAN V_CAN_RTN CAN_H SHLD CAN_L +V_CAN V_CAN_RTN CAN_H SHLD P3 1 2 3 4 5 J6 1 2 3 4 5 Display Module, Rear (288997) Front (255727) USB Base Module (289899) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 1 2 3 4 5 P1 P4 1 2 3 4 1 2 3 4 5 6 7 8 9 1 2 3 4 5 6
Electrical Schematics Detailed Electrical Schematic, XM Sprayer with Wall Power (page 2) A (Blue) B (Green) CAN_L +V_CAN V_CAN_RTN CAN_H SHLD Switch, Start NO (121618) Buzzer (122000) Manifold DOSE A MOTOR A Pressure Transducer (15M669) Air Motor Junction Box (NXT411) Linear Sensor (256893) Reed Switch (119700) Temp Sensor RTD (15R347) Harness, Sart/Alram (15M974) NC +SIG(ALARM) COM +SIG(START) NC Harness,Solenoid (15M977) NC NC COM +SIG(MOTOR) +SIG(DOSE) +EXE(5VDC) -PRESSURE -EXE(COM) +PRESSURE
313289S 124 123 122 121 120 119 118 117 116 115 114 113 112 111 110 109 108 107 106 128 2 BRIDGES 127 1120 126 112BR 114CON #10 BLK T2 1122 1022 125 112BR 115CON #10 BLK T1 1121 1021 1120 1120 #10 BLK N 1020 L1 L2 112BR 112BR T3 1123 1023 L3 1122 1120 1123 1120 #10 BLK TB2 PE 3 3 25A 1 25A 1 2 2 4 119CB 4 BRIDGE 1021 #12 BLK 1220 #12 BLK 1180 #12 BLK 1130 #12 BLK 1090 BRIDGE 1020 110CB 102DSC L1 3 1 NO 3 1 NO 1022 L2 4 2
155 154 153 152 151 150 149 148 147 146 145 144 143 142 141 140 139 138 137 136 135 134 133 132 131 130 129 128 127 126 125 122 1123 121 1120 124 123 1122 1122 1120 1122 3 10A 1 3 10A 1 3 10A 1 4 145CB 2 #14 BLK 1390 #14 BLK 1350 #14 BLK 1310 #14 BLK 3 1 NO 3 1 NO 4 2 4 2 To control box inlet power filter. To control box inlet power filter.
Junction Box Wiring Schematics 313289S 57
Parts Parts XM Plural-Component Sprayers 1 Do not use swivel union end on mixer inlet. Use female pipe thread.
Parts XM Plural-Component Sprayers 13 17, 19, 20 7 14 18 2a 2 11 32 14 138 12 108 103 107 3 144 4 143 104 128 134 131 142 133 132 105 126 15 129 139 7 6 106 66 or 67 140 115 141 85 84 54 53 86 53 116 76 53 52 117, 118, 119 XM_B_ _ and XM_E_ _ Models 313289S 90, 127 83 16 88 82 81 80 152 100 87 76 174 XM5, XM6, XM7, XM8 Models 80 89 153 154 WL E 93 59
Parts XM Plural-Component Sprayers 27 30 22 29 23 21 113 114 120 121 122 135 23 96 70 69 68 24 58 53 51 137 24 38 115 33 34 ti21281a 60 313289S
Parts Common Parts Ref. 1 2 2a 3 4 5 Part 257055 256893 2b❄ NXT102 100133 100101 255761 6 255762 7 8 112958 11 255771 12 13 14 15 16 17 18 19 20 21 22 23 24 27 256177 16P815 117623 240900 111801 121471 15T568 15T567 112380 054172 054175 C12508 160327 114601 28 29 115313 121688 30 31 32▲ 33▲ 108636 114434 15T468 34▲ 35❄ 38 51 53 54 55✓ 56✓ 57❄ 58 15U926 ✓15X126 15W598 15U656 293547 15M987 H75003 H75002 H53806 15T396 551390 H73825 313289S Description Qty.
Parts Parts Varying by Model XM1_ _ _ and XM2_ _ _ Models XM-50 Plural-Component Sprayer Models Ref.
Parts XM1_ _ _ and XM2_ _ _ Models (continued) XM-50 Plural-Component Sprayer Models Ref. Part Description 128❄ 224458 STRAINER, pump; 30 mesh (qty. of 2) 152 162505 UNION, swivel; 3/8 male x 1/2 female npt 153 155699 ELBOW, street; 3/8-18 npt 154 159239 NIPPLE, pipe; 1/2 x 3/8 npt 155 164672 ADAPTER XM1A00 XM1B00 XM1C00 XM1D00 XM1E00 XM2A00 XM2B00 XM2C00 XM2D00 XM2E00 1 1 1 1 1 † Must purchase when installing fluid heaters on a non-heated sprayer. ❄ Not shown. ✓ Not assembled.
Parts Parts Varying by Model (continued) XM3_ _ _ and XM4_ _ _ Models XM Plural-Component Sprayer Models Ref.
Parts XM3_ _ _ and XM4_ _ _ Models (continued) XM Plural-Component Sprayer Models Ref. Part Description 128❄ 224458 STRAINER, pump; 30 mesh (qty. of 2) 152 162505 UNION, swivel; 3/8 male x 1/2 female npt 153 155699 ELBOW, street; 3/8-18 npt 154 159239 NIPPLE, pipe; 1/2 x 3/8 npt 155 164672 ADAPTER XM3A00 XM3B00 XM3C00 XM3D00 XM3E00 XM4A00 XM4B00 XM4C00 XM4D00 XM4E00 1 1 1 1 1 † Must purchase when installing fluid heaters on a non-heated sprayer. ❄ Not shown. ✓ Not assembled.
Parts Parts Varying by Model (continued) XM5_ _ _ and XM6_ _ _ Models XM Plural-Component Sprayer Models Ref.
Parts XM5_ _ _ and XM6_ _ _ Models XM Plural-Component Sprayer Models Ref. Part 128❄ 224458 STRAINER, pump; 30 mesh (qty. of 2) 162505 UNION, swivel; 3/8 male x 1/2 female npt 155699 ELBOW, street; 3/8-18 npt 159239 NIPPLE, pipe; 1/2 x 3/8 npt 164672 ADAPTER 16N367 COUPLING, 1/2 x 3.5 in.
Parts Parts Varying by Model (continued) XM7_ _ _ and XM8_ _ _ Models XM Plural-Component Sprayer Models Ref.
Parts XM7_ _ _ and XM8_ _ _ Models XM Plural-Component Sprayer Models Ref. Part Description 128❄ 224458 STRAINER, pump; 30 mesh (qty. of 2) 152 162505 UNION, swivel; 3/8 male x 1/2 female npt 153 155699 ELBOW, street; 3/8-18 npt 154 159239 NIPPLE, pipe; 1/2 x 3/8 npt 155 164672 ADAPTER 174 16N367 COUPLING, 1/2 x 3.5 in.
Parts Control Box (255771) Parts Air Power and Electric Power Versions 243 232 238 239 204b 204f 201 204h 204e 251 236 202 223 221 204g 232 204c 238 237 204a, 204d 245 240 208 241 220 222 235 243 202 226 226 244 230 227 207 242 203 201 243 229 209 228 214 215 210 217 242 233 234 226 224, 225 246 219c ti18050a Ref. 201 202 203† Part 262641 204z 257484 204a 15M483 204b z204c 288997 204d 255727 204e 277463 204f 113768 204g 15R458 ▲204h 15W958 70 Description Qty.
Parts Ref. Part 218z 255920 219z 257088 219a 289899 z219b 289900 219c 277674 220 121618 221 15R324 222 121619 223 121617 223a❄ 123412 224 117745 225 117625 226 113505 227 15B090 228 558685 229 15R343 230 065213 231❄ 172953 232 120493 233 15H189 234 15G816 235 110637 236 15R325 237 238 239 240 241 242 243 244 245 246 251▲ 252❄ 120494 120495 15M974 15M975 15M976 15M977 121988 195875 102063 15U542 15X214 15X393 122829 Description Qty. MODULE, fluid control 1 MODULE, USB, assy.
Parts Control Box Power Supply Options Alternator Assembly 262, 263 260 Ref. 260 261 262 263 264❄ 265 261 266 265 267 268 263 Part 15B090 100284 102063 110637 C12508 255728 Description Qty. WIRE, grounding, door 1 NUT, hex 1 WASHER, lock; carbon steel 1 SCREW, machine pan head 5 TUBING, round; nylon; 5.0 ft ALTERNATOR, module; see page 1 78 15V778 CABLE, CAN, IS, female B/female 1 B; 20 in. 15V782 CABLE, CAN, IS, male B/female B; 1 20 in. 15V783 CABLE, CAN, IS, female A/male B; 1 39 in.
Parts Wall Power Supply Assembly 262 260 273 270 271 273 263 r_256991_313293_3a1 272 Ref. 262 263 266 Part 102063 110637 15V778 270 15V747 271 115306 272✖ 272a❄15X407 272b❄15Y685 195551 242001 242005 273 100035 274 15V779 Description Qty. WASHER, lock; carbon steel 1 SCREW, machine pan head 3 CABLE, CAN, IS, female B/female 1 B; 20 in. POWER SUPPLY; 24V, 2.
Parts Air Controls Module (255761) Parts 344 316 317 307 308 313 310 303 311 309 Ref. 94 315 345 342 326 319 337 336 338 332 329 312 332 313 335 317 346 343 318 328 330 327 340 331 Ref.
Parts Junction Box (256540) Parts 417 415 422 432 419 430 431 432 401 427 426 431 405 402 435 425 416 430 434 410 413 417 421 414 439 407 412 411 420 437 ti18663a 408 404 Ref. 401 402 403 404 Part 405 406 407 408 409 410 411 412 413 414 415 416 417 419 420 421 422 425 426 427 15U423 255047 255048 116171 117745 117625 15U543 15U544 117666 115942 117545 117564 117553 255045 255050 121623 120570 117679 120573 313289S 403 409 Description Qty.
Parts Fluid Control Assembly Parts 501 505 507 504 509 Ref. 338 502 506 Ref. 125 503 r_313289_68e 508 512 513 510 504 511 r_312359_313289_37 Ref. 501✠ 502‡ 503✿ Part 255478 245143 15R381 504✿* 505✿ 505a 506 507 507a 508◆ 509◆ 510◆ 511◆ 255747 15J594 121139 15R347 15M669 121399 255684 512 513 15T072 15T071 76 214037 Description Qty.
Parts Air Inlet Manifold (255762) Parts 607 617 605 613 616 602 611 606 617 616 616 611 611 602 609 614 608 610 601 604 r_xm1a00_312359_313289_21a Ref.
Parts Alternator Module (255728) Parts 706 707 708 708 711 701 710 704 705 702 703 701 r_255278_313289a Ref. 701 702 703 704 705 706 707▲ 708 709❄ 710 711▲ Part 257147 122161 15R337 114380 C12508 122848 172953 Description HOUSING, upper and lower GASKET, stacked, internal GASKET, housing TURBINE BOARD, assy. FITTING, air LABEL, warning SCREW, cap, socket head TUBING, nylon; 2 ft. FITTING, air LABEL, grounding Qty.
Parts Repair and Spare Parts Reference NOTE: Part numbers and sub-assemblies may change. See www.graco.com for most current part numbers and manuals. Ref.
Accessories and Kits Accessories and Kits Not all accessories and kits are approved for use in hazardous locations. Refer to the specific accessory and kit manuals for approval details. 20-Gallon Hopper Kit, 255963 5:1 Feed Pump Kit, 256276 One complete double-wall 20-gallon hopper. See manual 312747 for more information. For supplying viscous materials from a 20-gallon hopper to an XM sprayer. See manual 312769 for more information.
Accessories and Kits Desiccant Dryer Kit, 256512 Shutoff/Check Valve Kit, 255278 For use with 20-gallon hoppers. See manual 406739 for more information. For replacing shutoff valve or check valve. See manual 313343 for more information. Caster Kit, 256262 For mounting casters on XM sprayer frame. See manual 406690 for more information. Alternator Conversion Kit, 256991 For converting an XM sprayer from wall power supply to intrinsically safe alternator power supply.
Dimensions Dimensions System Dimensions without Hoppers 39.5 in. (1003.3 mm) 70.0 in. (1788.0 mm) 36.0 in. (914.4 mm) 82 38.0 in. (965.
Dimensions System Dimensions with Hoppers Two 20-Gallon Hoppers Side Mounted 72.5 in. (1841.5 mm) 43.1 in. (1094.7 mm) 98.6 in. (2504.4 mm) 54.0 in. (1371.6 mm) Two 20-Gallon Hoppers Rear Mounted (Top View) 49.7 in. (1262.4 mm) 62.8 in. (1595.1 mm) 38.4 in. (975.4 mm) 56.2 in. (1427.
Dimensions System Dimensions with Hoppers One 20-Gallon Hopper and One 7-Gallon Hopper 72.5 in. (1841.5 mm) 70.0 in. (1788.0 mm) 43.1 in. (1094.7 mm) 33.4 in. (848.4 mm) 79.1 in. (2009.1 mm) Two 7-Gallon Hoppers 70.0 in. (1788.0 mm) 33.4 in. (848.4 mm) 59.7 in. (1516.
Technical Data Technical Data Mixed ratio range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Ratio tolerance range (before alarm) . . . . . . . . . . . . . . . . Flow rates Minimum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Maximum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fluid viscosity range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1:1-10:1 (in 0.1 increments) +/- 5% 1 qt./min. (0.95 liter/min.)* 3 gal./min/ (11.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
