Instructions - Parts List ® NXT Two-Ball 1000cc Pumps 311833D EN Designed for low pressure, medium volume circulation of finishing materials. For professional use only. Models P06DCK, P06ECK, P06LCK, P06MCK, P06DSG, P06ESG, P06LSG, P06MSG 620 psi (4.2 MPa, 42.7 bar) Maximum Working Pressure 100 psi (0.69 MPa, 6.9 bar) Maximum Air Inlet Pressure Models P10DCK, P10ECK, P10LCK, P10MCK, P10LCS 1180 psi (8.14 MPa, 81.4 bar) Maximum Working Pressure 100 psi (0.69 MPa, 6.
Contents Pumps with NXT® Air Motors Part No. Matrix . . . . 3 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Flush Before Using Equipment . . . . . . . . . . . . . . 7 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Pumps with NXT® Air Motors Part No. Matrix Pumps with NXT® Air Motors Part No. Matrix Check your pump’s identification plate (ID) for the 6-digit part number of your pump. Use the following matrix to define the construction of your pump, based on the six digits. For example, Pump Part No. P 0 6 M S G represents the pump (P), pressure ratio (0 6 :1), low noise exhaust motor with DataTrak™ (M), stainless steel construction (S) PTFE/PTFE packing configuration (G).
Warnings Warnings The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclamation point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where applicable. WARNING EQUIPMENT MISUSE HAZARD Misuse can cause death or serious injury.
Warnings WARNING PRESSURIZED EQUIPMENT HAZARD Fluid from the gun/dispense valve, leaks, or ruptured components can splash in the eyes or on skin and cause serious injury. • • • Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning, checking, or servicing equipment. Tighten all fluid connections before operating the equipment. Check hoses, tubes, and couplings daily. Replace worn or damaged parts immediately.
Installation Installation Grounding Solvent pails used when flushing: follow local code. Use only conductive metal pails, placed on a grounded surface. Do not place the pail on a nonconductive surface, such as paper or cardboard, which interrupts grounding continuity. The equipment must be grounded. Grounding reduces the risk of static and electric shock by providing an escape wire for the electrical current due to static build up or in the event of a short circuit.
Installation • Fluid drain valve: required in your system, to relieve fluid pressure in the hose and gun. • Fluid shutoff valve: shuts off fluid flow. • Fluid pressure regulator: for more precise adjustment of the fluid pressure. • Gun or valve: to dispense fluid. • Fluid line swivel: for easier gun movement. • Suction kit: enables the pump to draw fluid from a container.
Operation Operation Pressure Relief Procedure 1. Engage trigger lock. 2. Close the bleed-type master air valve. 3. Disengage the trigger lock. 4. Hold a metal part of the gun firmly to a grounded metal pail. Trigger the gun to relieve pressure. 5. Engage the trigger lock. 6. Open all fluid drain valves in the system, having a waste container ready to catch drainage. Leave drain valve(s) open until you are ready to spray again. 7.
Maintenance Maintenance Shutdown To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. Always stop the pump at the bottom of its stroke to prevent fluid from drying on the rod and damaging the throat packings.
Maintenance 10 311833D
Troubleshooting Troubleshooting 2. Check all possible problems and solutions before disassembling pump. To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 8. 1. Relieve the pressure. PROBLEM Pump does not operate, or no fluid flow. Pump operates, but output is low. Erratic or accelerated operation. 311833D Never operate the pump with the air motor shield removed.
Repair Repair Required Tools • • • • • • • • • • • Set of socket wrenches Set of adjustable wrenches 24 in. adjustable wrench Torque wrench Rubber mallet Arbor press Soft wooden block (approx. 1 square foot in size) Large vise, with soft jaws Thread lubricant Anti-seize lubricant 222955 Loctite® 2760™ or equivalent 5. Hold the tie rod flats with a wrench to keep the rods (6) from turning. Unscrew the nuts (7). Remove the lower (2). 6. To service the lower, refer to manual 311716 or 311717, supplied.
Repair Reconnect the Lower 5. Screw the nuts (7) onto the tie rods (6) and torque as noted in FIG. 3. 1. Screw the connecting rod adapter (5) to the air motor shaft. Torque as noted in FIG. 3. 2. Screw the tie rods (6) into the air motor (1). Using a wrench on the tie rod flats, torque as noted. 3. Make sure the coupling nut (3) and coupling collars (4) are in place on the displacement rod. 4. Use at least two people to hold the lower while another reconnects it to the motor (see the CAUTION, page 12).
Repair Models P06DSG, P06ESG, P06LSG, P06MSG Models P06DCK, P06ECK, P06LCK, P06MCK,P10DCK, P10ECK, P10LCK, P10MCK, P10LCS 1 1 15 15 6 6 5 5 4 4 3 7 3 7 2 2 TI8334a TI8335a FIG. 4 FIG.
Parts List Parts List Ref. Description 1 2 3 4 5 6 7 15 17 MOTOR, 3400, de-icing std; see manual 311238 MOTOR, 3400, de-icing datatrak; see manual 311238 MOTOR, 3400, low noise std; see manual 311238 MOTOR, 3400, low noise datatrak; see manual 311238 PUMP; see manual 311716 NUT, coupling COLLAR, coupling ADAPTER ROD, tie NUT, lock PLUG, pipe, round WRENCH, wet cup Ref.
Dimensions Dimensions A B TI8377a Pump Model P06_SG P06_CK P10_CK P10_CS 16 A in. (mm) 41.6 (1055) 41.6 (1055) 41.6 (1055) 41.6 (1055) B in. (mm) 28.0 (711) 28.0 (711) 28.0 (711) 28.0 (711) Approx.
Pump Mounting Hole Diagram Pump Mounting Hole Diagram NXT Model 3400 Four 3/8-16 Mounting Holes 6.186 in. (157 mm) Six 5/8-11 Tie Rod Holes 6.186 in. (157 mm) TI8070A NXT Model 6500 Four 3/8-16 Mounting Holes 101.6 mm (4.0 in.) 6.180 in. (157 mm) Three 5/8-11 Tie Rod Holes 6.180 in.
Technical Data Technical Data Model All P06 _ _ _ Models Maximum Working Pressure psi (MPa, bar) Maximum Air Input Pressure psi (MPa, bar) 620 (4.2, 42) 100 (0.69, 6.9) Fluid Flow at 60 cycles per minute gpm (lpm) Air Consumption 17.4 (65.8) See Performance Chart All P10 _ _ _ Models 1180 (8.14, 81.4) 100 (0.69, 6.9) 17.4 (65.8) See air motor manual 311238 for sound pressure levels.
Technical Data Key A 0.7 MPa, 7 bar (100 psi) air pressure or 10.5 MPa, 105 bar (1500 psi) hydraulic oil pressure B 0.5 MPa, 4.9 bar (70 psi) air pressure or 7.5 MPa, 75 bar (1050 psi) hydraulic oil pressure C 0.3 MPa, 2.8 bar (40 psi) air pressure or 4.2 MPa, 42 bar (600 psi) hydraulic oil pressure Test Fluid: No. 10 Weight Oil Carbon Steel 1000cc Pump with NXT Model 3400 Air Motor psi (MPa, bar) 700 (4.8, 48) 120 A 600 (4.1, 41) 100 A Fluid Pressure B 80 400 (2.7, 27) B 300 (2.
Graco Standard Warranty Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
