Instructions – Parts List Parts WALL MOUNT OR FLOOR STAND, HIGH FLOr 3:1 Ratio, Presidentr Circulation Packages 310566C For high–production circulation of fluids. Read warnings and instructions. See page 2 for table of contents and list of models.
Table of Contents List of Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 Component Identification . . . . . . . . . . . . . . . . . . . . . . . . 5 Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Symbols Warning Symbol Caution Symbol WARNING CAUTION This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. INSTRUCTIONS D This equipment is for professional use only.
WARNING MOVING PARTS HAZARD Moving parts, such as the air motor piston, can pinch or amputate your fingers. D Keep clear of all moving parts when starting or operating the pump. D Before servicing the equipment, follow the Pressure Relief Procedure on page 10 to prevent the equipment from starting unexpectedly. FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames or sparks can cause a hazardous condition and result in a fire or explosion and serious injury.
Component Identification 1 2 Ensure that there is 5 ft (1.5 m) overhead clearance for a wall mounted system and at least 7 ft (2.1 m) for a floor mounted system. Mount the circulation package so the top of the bracket is 5 to 6 ft (1.5 to 1.8 m) above the floor.
Setup WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. Site Preparation Fig. 1. Relieve system pressure. For installing any one of the packages listed in this manual, select a site with at least 5 ft (1.5 m) overhead clearance for the wall mounted systems and at least 7 ft (2.1 m) for the floor mounted systems.
Setup WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. Wall Mount installation of the Circulation Package Fig. 1. The circulation package consists of the pump mounted on the wall mount frame. Also on the wall mount frame are air filter, master air valve, air controls, lubricator, surge tank, fluid filters, and plumbing. NOTE: Ensure that there is 5 ft (1.5 m) overhead clearance for a wall mounted system.
Setup Connect the Fluid Lines Fig. 1. Connect system fluid supply line to the circulation package at fluid supply inlet (A). Close filter ball valves (E) to isolate the circulation package from the main fluid supply line. Using the Quick Connectors Fig. 2. To open a quick connector (A), loosen the captive screw (B) and open the connector. Slide the desired component into or out of the connector, close, and tighten the screw.
Setup 2. Air and fluid hoses: use only electrically conductive hoses. Grounding WARNING FIRE AND EXPLOSION HAZARD Before operating the circulation package, ground the system as explained below. Also read the section FIRE AND EXPLOSION HAZARD on page 4. 3. Air compressor: follow manufacturer’s recommendations. 4. Spray gun: ground through connection to a properly grounded fluid hose and pump. 5. Fluid supply container: follow your local code. 1. Pump: use the ground wire and clamp (A, supplied). See Fig.
Operation Pressure Relief Procedure WARNING PRESSURIZED EQUIPMENT HAZARD The system pressure must be manually relieved to prevent the system from starting or spraying accidentally. To reduce the risk of an injury from accidental spray from the gun, splashing fluid, or moving parts, follow the Pressure Relief Procedure whenever you: D D D D are instructed to relieve the pressure, stop spraying, check or service any of the system equipment, or install or clean the spray nozzle. 1. Fig. 4.
Operation W AA 1 Y EE CC DD BB 23 5 TI0982 23 Ref TI0992 Side View 14 Ref 14 Model 96A629 Shown 1 Torque packing nut (H) to 34–40 NSm (25–30 ft-lb). Packing nut is partially hidden. Fig.
Operation Starting and Adjusting the Pump WARNING 1. Fig. 4. Open all fluid shutoff valves (5–two) (DD). 2. Open the spray gun at the last gun station and keep it open while starting the pump. 3. Open the bleed-type master air valves (W, EE). 4. Slowly open air regulator (CC) until the pump starts. The air regulator controls the pump speed and fluid outlet pressure. 5. Adjust the fluid back pressure to the lowest setting necessary to get the desired results.
Maintenance Preventive Maintenance Schedule The operating conditions of your particular system determine how often maintenance is required. Establish a preventive maintenance schedule by recording when and what kind of maintenance is needed, and then determine a regular schedule for checking your system. Flushing WARNING FIRE AND EXPLOSION HAZARD Before flushing, read the section FIRE AND EXPLOSION HAZARD on page 4. Be sure the entire system and flushing pails are properly grounded.
Maintenance Air Filter Service 1. Fig. 4. Every day, drain contaminants from the bowl before reaching the baffle level by opening the drain at the bottom of the bowl (BB). WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure on page 10. 14 310566 2. Clean the air filter regularly to maximize filtering efficiency and to avoid excessive pressure drop. Fully relieve pressure to remove the bowl (BB). 3.
Troubleshooting WARNING To reduce the risk of serious injury whenever you are instructed to relieve pressure, always follow the Pressure Relief Procedure (page 10). For pump service see pump manual. For air motor service see air motor manual. Problem Cause(s) Solution(s) Pump output low on both strokes Restricted air or hydraulic lines Clear any obstructions; be sure all valves are open; increase pressure. Empty fluid supply Refill and reprime pump. In an air-powered system, use pump runaway valve.
Parts Right Hand Mount Model: 96A629 3:1 Ratio, President Pump 51 Ref 50 52 Ref 1 47 Ref 10,18,28 30 32,33,34 45 48 49 2 5,4,3 44 Ref 13 Detail A 12,4,3 11 15 16 46 14 31 52 7 25,26,27 51 13 47 19 35 21,20 17 14,13 14 44 22 5 53 39 4,3 Detail A TI0982 24 14 39 14 Ref 16 41 Ref 5 310566 3,4 23 40
Parts Right Hand Mount Model: 96A629 3:1 Ratio, President Pump Ref No. Part No.
Parts Left Hand Mount Model: 96A630 3:1 Ratio, President Pump 32,33,34 30 10,18,28 51 Ref 52 Ref 50 47 Ref 1 2 45 48 49 3,4,5 44 Ref 3,4,12 31 43 46 52 Detail A 13 25,26,27 51 11 14 47 19 15 16 35 20,21 44 13,14 22 36 13 17 14 53 39 Detail A TI0983 5 3,4 41 5 Ref 24 39 14 40 18 310566 23 3,4 14 Ref
Parts Left Hand Mount Model: 96A630 3:1 Ratio, President Pump Ref No. Part No.
Parts Right Hand Mount Dual Filter Model: 96A919 3:1 Ratio, President Pump 1 10,18,28 30 32,33,34 51 Ref 50 52 Ref 47 Ref 2 45 48 49 5,4,3 44 Ref 13 Detail A 12,4,3 11 46 15 16 52 31 7 51 30 14 47 25,26,27 35 13 19 21,20 17 44 14 22 53 24 Detail A 5 41 39 4,3 Ref 5 39 14 14 Ref 20 3,4 23 40 310566 TI0985
Parts Right Hand Mount Dual Filter Model: 96A919 3:1 Ratio, President Pump Ref No. Part No.
Parts Left Hand Mount Dual Filter Model: 96A920 3:1 Ratio, President Pump 32,33,34 30 51 Ref 1 10,18,28 52 Ref 47 Ref 2 50 45 48 49 3,4,5 44 Ref 3,4,12 52 31 7 Detail A 46 13 51 25,26,27 47 11 14 19 35 44 20,21 13 13,14 17 22 53 39 Detail A 15 16 14 24 5 41 3,4 TI0986 5 Ref 39 14 40 22 310566 23 3,4 14 Ref
Parts Left Hand Mount Dual Filter Model: 96A920 3:1 Ratio, President Pump Ref No. Part No.
Parts Right Hand Mount Model: 96A643 3:1 Ratio, President Pump, Carbon Steel 51 Ref 50 52 Ref 1 47 Ref 61,62,63,64 10,18,28 30 32,33,34 45 48 49 60 61,5 44 Ref 13 Detail A 65,61,41 11 66 46 15 16 60 31 52 7 14 25,26,27 51 13 47 19 35 21,20 17 14,13 14 44 22 15 16 41 61,5 53 Detail A 39 61 TI0984 60,61 41 Ref 5 39 65 24 310566 24 14,16 14 Ref 23 40
Parts Right Hand Mount Model: 96A643 3:1 Ratio, President Pump, Carbon Steel Ref No. Part No.
Parts Single Mount Floor Stand, Model 618613 9/16 in. (4) places 3/8 in.
Parts Dual Mount Floor Stand, Model 618314 9/16 in. (4) places 3/8 in.
Technical Data 3:1 Ratio President Pumps, Models 220561 and 220564 Category Data Maximum Working Pressure 3.4 MPa, 34 bar (500 psi) Air Operating Range 0.1–1.1 MPa, 1.4–11 bar (20–166 psi) Air Consumption See Performance Chart Fluid Flow at 60 cycles per minute 37.1 liter/min (9.8 gpm) Pump Cycles Per Liter (gallon) 1.6 (6.
Notes 310566 29
Dimensions Ensure that there is 5 ft (1.5 m) overhead clearance for wall mounted systems and at least 7 ft (2.1 m) for floor mounted systems. 1 Mount the circulation package so the top of the bracket is 5 to 6 ft (1.5 to 1.8 m) above the floor.
Mounting Hole Layout 1 Check that the wall frame is level before bolting it to the wall. 2 Mount the wall frame so the top edge is 5 to 6 ft (1.5 to 1.8 m) above the floor. 2 1 28.0 in. (711.2 mm) 3/8 in. (8) places 3.0 in. (76.2 mm) 0.5 in. (12.7 mm) 32.0 in. (812.
Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
