Instructions–Parts List HEAVY-DUTY STAINLESS STEEL 308609P Drum Agitator EN Heavy–duty, back–geared agitator for mixing and maintaining suspension of industrial coatings stored in 55–gallon drums. For professional use only. 100 psi (0.7 MPa, 7 bar) Maximum Air Input Pressure Important Safety Instructions Read all warnings and instructions in this manual. Save these instructions.
Symbols Warning Symbol Caution Symbol WARNING CAUTION This symbol alerts you to the possibility of serious injury or death if you do not follow the instructions. This symbol alerts you to the possibility of damage to or destruction of equipment if you do not follow the instructions. WARNING EQUIPMENT MISUSE HAZARD Equipment misuse can cause the equipment to rupture or malfunction and result in serious injury. INSTRUCTIONS This equipment is for professional use only.
WARNING FIRE AND EXPLOSION HAZARD Improper grounding, poor ventilation, open flames, or sparks can cause a hazardous condition and result in a fire or explosion and serious injury. Ground all equipment. Refer to Grounding on page 4. If there is any static sparking or you feel an electric shock while using this equipment, shut off the agitator immediately. Do not use the equipment until you identify and correct the problem.
Installation WARNING FIRE AND EXPLOSION HAZARD Always maintain a minimum of 1 in. clearance between rotating agitator parts and container to prevent sparks from contact. Typical Installation air line lubricator agitator motor air line filter mix tank air regulator (reference only) and gauge NOTE: Reference numbers and letters in parentheses refer to the callouts in the figures and in the Parts Drawings.
Installation With or Without an Elevator 1. Slide the agitator shaft through the large hole in the center of the drum cover (29). 2. Rotate the agitator so that the air motor is to the left of the shaft, as shown in Fig. 2, which will align the three tapped holes in the bottom of the agitator with the three through holes in the drum cover. 3. Thread the three hex head screws (25) up through the drum cover and into the agitator, and torque them to 75 in-lb (8.4 N-m). 4.
Installation Installing the Siphon Kit 5 See the Siphon Kit, Model 238250, Parts List on page 15. 1. Remove the top plug (5) and the bottom plug (20). 1 2. Replace the bottom plug (20) with the plain bearing (53), and tighten the bearing with a wrench. ÂÂ 52 50 3. Work the PTFE o-ring (54) onto the siphon tube retainer (51), and press it into the o-ring groove. 4. Replace the top plug (5) with the siphon tube retainer (51).
Installation Return Tube Kit 238884 (Accessory) Air Line Accessories Return Tube Kit 238884 is available as an accessory. The kit must be ordered separately. Refer to the sheet packed with the kit for installation instructions. Attach a quick disconnect air line fitting and coupler, or attach a ball valve for main air shut–off to the air line. To order the 1/8” npt(m) air line fitting, order Part No. 169969. To order the coupler, order Part No. 208536.
Notes 8 308609
Operation WARNING MOVING PARTS HAZARD To reduce the risk of serious injury, including cuts, amputation of fingers by the agitator blades, and splashing in the eyes or on the skin, always shut off the agitator (disconnect the air line from the agitator) before you raise, check, or repair the agitator. Startup Shutdown 1. Make sure the needle valve (23) is closed. To stop the agitator, close off the air supply with the needle valve (23), or disconnect the air line coupler. 2.
Service Flushing the Air Motor WARNING FIRE AND EXPLOSION HAZARD Do not use kerosene or other flammable solvents to flush the air motor. Flushing with flammable solvents could cause fire or explosion and result in serious injury or property damage. WARNING HAZARDOUS VAPORS Hazardous fluids or toxic fumes can cause serious injury or death if splashed in the eyes or on the skin, swallowed, or inhaled.
Service Cleaning the Agitator Shaft and Seal CAUTION Keep the agitator upright. Do not lay it on its side or upside down, or liquid may flow down the shaft and into the gear reducer area. Servicing the Gear Reducer You may want to have the Bearing Replacement Kit on hand before you begin this procedure. To order a Bearing Replacement Kit, order Part No. 238251.
Service Servicing the Gear Reducer, continued Cleaning and Servicing 1. Clean any foreign material off of the outside of the upper and lower housings (8 and 13). NOTE: Do not lose the two small thrust balls (4). One is in the upper housing (8), and one is in the lower housing (13). 2. Inspect the parts for any wear. If any of the parts are worn or damaged, replace them. The Bearing Replacement Kit contains replacement bearings and seals (items 2, 7, 9, 12, 14, and 15).
Notes 308609 13
Parts Heavy-Duty Stainless Steel Agitator, Model 238157 (includes items 1–34) Heavy-Duty Stainless Steel Agitator with Siphon Kit, Model 240209 (includes items 1–4, 6–19, 21–34, 50–54) Siphon Kit, Model 238250 (includes items 50–54) 1 22 24 Â 52 23 (See DETAIL A) 17 18 5 50 18 6A 27 34 8 *7 4 2* 3 *9 51 6B 10 54 16 2* 32 4 26 53 15* 12* 05736B 31 14* 28 21 DETAIL A 20 23e 23f 23d 13 23a 23b 23c 19 11 REF 23 05735B 14 308609 0911B
Parts Heavy-Duty Stainless Steel Agitator, Model 238157 (includes items 1–34) Heavy-Duty Stainless Steel Agitator with Siphon Kit, Model 240209 (includes items 1–4, 6–19, 21–34, 50–54) Ref No. Part No. 1 2* 3 4 5 6 101140 191004 190988 100069 191003 24D311 6a 6b 7* 8 9* 10 11 12* 13 14* 15* 16 17 18 19 20 21 22 16A519 16C238 113363 194389 190980 190989 113357 190978 194390 113359 190979 190987 190986 108161 113356 191002 105489 113779 Description Qty.
Parts Heavy-Duty Stainless Steel Agitator, Drum Mounted, Models 24C293 and 24C522 (for drums with built–in shaft and blades) 1 22 27 5 17 23 (See DETAIL A) 24 18 DETAIL A 23e 23f 23d 23a 23b *7 8 23c 4 *9 REF 23 0911B 2* 3 6 10 16 26 2* 15* 4 12* 21 20 34 14* 28 13 19 11 16 ti14500a 308609
Parts Heavy-Duty Stainless Steel Agitator, Drum Mounted, Models 24C293 and 24C522 Ref No. 1 2* 3 4 5 6 7* 8 9* 10 11 12* 13 14* 15* 16 17 18 19 20♦ Part No. 101140 191004 190988 100069 191003 16A519 113363 194389 190980 190989 113357 190978 194390 113359 190979 190987 190986 108161 113356 16H554 16H555 21 22 105489 113779 Description Qty.
Parts Non-Siphon Agitator Package, Model 231413 Siphon Agitator Package, Model 231414 (shown) 103 106 102 107 101 104 100 05771B Ref No. Part No. Description 100 101 102 103 238157 238283 204385 237579 104 237578 105 238425 AGITATOR; see page 14 for parts COVER, sst; see manual 308466 ELEVATOR; see manual 306287 AIR CONTROL KIT; see manual 306287 COVER SUPPORT KIT; see manual 306287 DESIGNATION PLATE KIT; Model 231413 (not shown) 18 308609 Qty. 1 1 1 1 1 1 Ref No. 106 107 Part No.
Technical Data Maximum air input pressure . . . . . . . . . 100 psi (7 bar) Motor power rating at 1200 rpm (shaft at 50 rpm), using 12 cfm (0.34 m3/min) . . . . . . . 0.25 hp (186 W) Maximum recommended shaft rpm . . . . . . . . . . . . . 100 Gear reducer ratio 24:1 Weight . . . . . . . . . . . . . . . . . . . . . . . . . . . 25.8 lb (11.7 kg) Height From top of air motor to end of agitator shaft (no nut) . . . . . . . . . . . . . . . . . . 38 in.
Dimensional Drawings Heavy-Duty Stainless Steel Agitator, Model 238157 (shown) 1 Siphon Kit, Model 238250 Height of Model 240209 is the same as the Siphon Kit (see right). 10 in. (254 mm) 43 in. (1092 mm) 38 in. (965 mm) 1 32 in. (813 mm) 05773 3 in. (76 mm) 05737 20 in.
Mounting Hole Layout Three mounting holes, 0.375 in. (9.5 mm) diameter Center Hole, 2.125 in. (54 mm) diameter Counterbore, 2.92 in. (74.2 mm) diameter x 0.25 in. (6.4 mm) deep 1.40 in. (35.6 mm) 1.40 in. (35.6 mm) Outline of Gearbox to Hole (Top View) 1.43 in. (36.3 mm) 2.0 in.
Graco Standard Warranty Graco warrants all equipment manufactured by Graco and bearing its name to be free from defects in material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by Graco to be defective.
