Operating Instructions SYSKONP500, P800, P1500, P3000 and P4500 Computer Controlled Laboratory Power Supplies 3-349-373-03 13/10.
Contents Page Contents Page 1 Initial Inspection – Warnings . . . . . . . . . . . . . . 3 9 Status and Events Management . . . . . . . . . . .56 2 Initial Start-Up – Dimensional Drawings . . . . . . 4 10 Table of Operating and Query Commands . . . .58 2.1 2.2 2.3 Dimensional Drawing SYSKON P500 / P800 / P1500 . . 4 Dimensional Drawing SYSKON P3000 / P4500 . . . 5 Preparing for Operation . . . . . . . . . . . . . . . . . . . . . . 6 2.3.1 2.3.2 2.3.3 2.3.4 2.3.5 2.3.6 2.3.7 2.3.
1 Initial Inspection – Warnings Warning! When unpacking the instrument, make sure that the KONSTANTER and all included accessories are fully intact and have not been damaged during transport. Protective Grounding, PE Connection The KONSTANTER may only be placed into operation after the protective conductor has been connected. Interruption or disconnection of the protective conductor may result in danger for the user. The device is connected to the mains by means of a 3 conductor cable with mains plug.
2 Initial Start-Up – Dimensional Drawings 2.1 Dimensional Drawing SYSKON P500 / P800 / P1500 482.6 465 76.2 447 4 40 15 88 501 14 18 Installation position for optional IEEE-488 interface (material no. K384A).
2.2 Dimensional Drawing SYSKON P3000 / P4500 482.6 465 101.6 447 4 40 14 177 501 18 14 Installation position for optional interface IEEE-488 (material no. K384A).
2.3 Preparing for Operation Note: Numbers in brackets make reference to the items listed in the dimensional drawing. 2.3.1 Installing the Optional GPIB Interface Module ! Attention! Before switching the SYSKON KONSTANTER on, it must be assured that available mains power complies with the supply power values specified at the mains connection on the back of the device. Warning! The device must be switched off when installing the interface module. Remove the mains plug from the outlet.
a) USB Port The type B USB plug is at the at the bottom right-hand side of the front panel. Appropriate USB drivers must be installed, which are on the included CD or can be downloaded from the Internet, see chapter 2.3.7. b) RS 232C Interface The socket connector for the RS 232 interface is on the instrument’s rear panel. A 9-pin subminiature socket connector is used to this end.
2.4.1 Table of Firmware Versions Firmware Version Memory Locations Version 003 12 SETUP memory locations 1536 SEQUENCE memory locations Version 004 15 SETUP memory locations 1700 SEQUENCE memory locations 2.4.2 Response after Power ON with Varying Line Voltage Ranges (230 V 115 V) Up to and including Firmware Version 004 After „Power ON“, a distinction is made - on the basis of the line voltage detected - between the two available power ranges.
3 Technical Description Description SYSKON KONSTANTERs (power factor control, single-output system power supplies) are manual and remote controllable DC power supplies for laboratory and system use. Thanks to modern switching controller technology, the devices are compact and lightweight despite high output power. Active power factor control assures nearly sinusoidal mains input current.
Performance After Power on Front Panel Control Disabling In the event of mains failure, it’s important to specify which operating state the device will assume when power is restored. This may be extremely important if the device is used in long-term testing applications.
Memory The memory function makes it possible to save and recall device configurations using a battery-backed memory module.
4 Technical Data 4.
Analog Interface Functions 4.1.1 Electromagnetic Compatibility – Auto-sensing mode – 2 programmable trigger inputs – 3 programmable signal outputs – Voltage control input (0 ... 5 V) – Current control input (0 ... 5 V) – Voltage monitor output (0 ... 10 V) – Current monitor output (0 ...
4.2 Mechanical Data Protection IP 00 for device and interface connections IP 20 for housing Table Excerpt Regarding Significance of IP Codes Protection against peneIP XY IP XY (1st char. X) tration by solid particles (2nd char. Y) 0 Not protected 0 1 50.0 mm dia. 1 2 2 12.5 mm dia. Design Protection against penetration by water Not protected Vertical dripping Dripping (15 inclination) Benchtop device, suitable for installation to 19" cabinets Article No.
4.3 Electrical Data Article Number Type Nominal Output Data K346A SYSKON P500-060-030 Voltage setting range 0 ... 60 V Current setting range 0 ... 30 A Power max. 500 W Output Characteristics (ppm and percentage values make reference to the respective setting or measured value) Setting resolution Voltage 1 mV Current 1 mA Setting accuracy (at 23 5 °C) Auto-sensing mode Voltage 0.05 % + 30 mV Without auto-sensing 0.05 % + 48 mV Current 0.
Article Number Type Nominal Output Data K363A SYSKON P3000-060-120 Voltage setting range 0 ... 60 V Current setting range 0 ... 120 A Power max. 3000 W Output Characteristics (ppm and percentage values make reference to the respective setting or measured value) Setting resolution Voltage 1 mV Current 2 mA Setting accuracy (at 23 5 °C) Auto-sensing mode Voltage 0.07 % + 48 mV Without auto-sensing 0.07 % + 60 mV Current 0.
4.3.1 Reference Conditions Ambient temperature Relative humidity Warm-up time 23 °C 2 K 40 ...
5 Controls, Display Elements and Terminals 5.1 Front Panel SYSKON P500 / P800 / P1500 Control Mode Status Display CV LED lights up Constant voltage regulating mode: Uout Uset LED Plim / CP* lights up yellow: Pout > Pnom (OL) green*: PSET < Pnom progr.
Status Displays Display B Standard display: measured current value Iout, display function is changed by pressing the SELECT A key or by turning the rotary knob. Adjust resolution (select decimal place) with the and scroll keys.
5.2 Rear Panel P500 / P800 / P1500 Air Vents Ground Terminal (earth terminal) In order to assure adequate cooling of the device, the outlet vents for the integrated fans may not be covered. The output or cable shields can be grounded here if shielded cables or control cables are used for the analog interface. 20 22 14 14 16 15 17 14 16 Power Output Analog Interface (X13) Terminals for connecting the power consumer.
Computer Interface IEEE 488 (option) Mains fuse Protects the mains power input. Use only the type specified here. Symbols Indicates EC conformity 19 20 ! Warning concerning a point of danger (attention: observe documentation!) Observe ESDS directives 18 17 Computer interface Mains Connection RS232 Mains supply power must comply with the values specified here. GMC-I Messtechnik GmbH The device may not be disposed of with the trash.
5.3 Front Panel SYSKON P3000, P4500 Control Mode Status Display Display A CV LED lights up Constant voltage regulating mode: Uout Uset LED Plim / CP* lights up yellow: Pout > Pnom (OL) green*: PSET < Pnom progr. (CP) CC LED lights up Constant current regulating mode: Iout Iset Standard display: measured voltage value Uout, display function is changed by pressing the SELECT A key or by turning the rotary knob.
Display B Standard display: measured current value Iout, display function is changed by pressing the SELECT A key or by turning the rotary knob. Adjust resolution (select decimal place) with the and scroll keys.
5.4 Rear Panel SYSKON P3000, P4500 Air Vents Ground Terminal (earth terminal) In order to assure adequate cooling of the device, the outlet vents for the integrated fans may not be covered. The output or cable shields can be grounded here if shielded cables or control cables are used for the analog interface. 22 15 16 17 14 14 Terminals for connecting the power consumer. This is a floating output and can be grounded with the positive or the negative pole.
Computer Interface IEEE 488 (option) Mains fuse Protects the mains power input. Use only the type specified here. 19 20 Mains Connection 18 Mains supply power must comply with the values specified here. Computer Interface 17 RS232 Symbols Indicates EC conformity ! Warning concerning a point of danger (attention: observe documentation) Observe ESDS directives The device may not be disposed of with the trash. Further information regarding the WEEE mark can be accessed on the Internet at www.
6 Menu Structure and Parameters MENU Main menu level Submenu level Parameters level Parameters level Display A Display B Display A Display B Display A Display B Display A setvp devic devic limit vl_l 0. 0 . 00 vl_h SETUP DEVICE Limit value parameter Setup menu devic devic 60. . 000 Voltage setting limit value, L = lower, U = upper ovp Overvoltage menu ESC Display B A oCp ESC ovp on B ovdly 0. 0 .
Parameters level Parameters level Parameters level Parameters level Parameters level Parameters level Display A Display B Display A Display B Display A Display A Display A Display B Display A 1l_l 0. 0 . 00 1l_h 60 . 000 t 16 14 20 Display B Display B Display B Current setting limit value, L = lower, U = upper ovset 40 . 000 Overvoltage protection trigger value oCset 80 .
7 Analog Interface 7.1 Connector pin assignments Interface Type Circuit Diagram Function Terminal TRG 1 + 1 Q1 1.47 k TRG 1 – 2 Meaning Trigger Inputs • Floating digital control inputs for controlling a device function defined by SEtUP/dPYIF/AnIF/trG 1 txt and SEtUP/dPYIF/AnIF/trG 2 txt • Low signal: –18 V Us + 1 V • High signal: + 4 V Us + 18 V • Current consumption: Is = (Us – 2 V) / 1.47 k TRG TRG 2 + 3 Q1 1.
Interface Type Circuit Diagram Function Terminal Meaning Uext + 13 Uext – 14 9k 1k 0 to 5 V Uset 9k 1k 9k 1k Iext + 15 Iext – 16 0 to 5 V Iset 9k 1k U 8k U MON 17 I MON 18 0 to 10 V Uext +, Uext – (input) • Analog (differential) voltage input with reference to AGND for controlling the output voltage setpoint.
7.2 Auto-sensing mode Function Output voltage values required for voltage measuring and control circuits can be acquired directly at the consumer instead of at the output terminals with the help of the SENSE + and SENSE – sensing lead terminals at the analog interface. Sensing mode operation (remote sensing) offers the following advantages: • In the constant voltage regulating mode, current related voltage drops occurring in the output leads have practically no effect on voltage supplied to the consumer.
• Setting Parameters for Status Signal Outputs txt Meaning – Allocation OFF SIG n: direct off passive high ON SIG n: direct on active low OUT OUTPUT ON passive high OUTPUT OFF active low MODE SEQ SSET U_LO 1 U_HI 1 I_LO 1 I_HI 1 OFF or CV passive high CC or OL active low READY/STOP passive high RUN active low OFF passive high ON active low Umeas w1 passive high Umeas < w1 active low Umeas w2 passive high Umeas > w2 active low Imeas w3 passive high Imeas < w3 acti
• If remote adjustment of output current is to be accomplished by means of a potentiometer, wiring can be laid out as shown in figure 7.5. Usi can also be applied as an alternating voltage, for example in order to superimpose manually selected direct current ISET with interference signals.
7.8 Trigger Inputs Trigger Function Setting Parameters Function • • Floating optocoupler inputs TRG 1 and TRG 2 allow for remote control of a device function with the help of a binary signal. The function to be controlled is selected by manually or digitally configuring the trigger mode (SEtUP/dPYIF/AnIF/trG 1 txt or SEtUP/dPYIF/AnIF/trG 2 txt). Parameters Meaning OFF Trigger input function is deactivated, trigger signals have no effect.
7.9 Parallel Connection • If output current from a single KONSTANTER is insufficient for the respective application, the outputs of any number of KONSTANTERs can be parallel connected. ! • This procedure is continued until load current triggers current regulating at the output with the lowest voltage setting when the setpoint value for cumulative current is reached. This output maintains constant load current until the load resistor is short-circuited.
7.9.2 Master-Slave Parallel Connection Function As opposed to direct parallel connection, master-slave parallel connection offers significant advantages: • Equally suitable for voltage and current regulation • Output parameters (output voltage, cumulative current limiting) are set entirely by the master device. • All interconnected KONSTANTERs are equally loaded. Wiring • • • • Define one power supply as a master device. Connect master and slave devices as shown in figure 7.9.2. Connect the output leads.
7.10 Series Connection If output voltage from a single KONSTANTER is insufficient, or if you want to generate a voltage, the outputs of several KONSTANTERs can be connected in series. Warning! Maximum allowable cumulative voltage for series connection is 240 V (or 480 V with grounded neutral point). 7.10.1 Direct Series Connection ! Attention! If outputs with differing nominal values are series connected, the highest selected current value is present at all outputs in the event of short-circuit.
7.10.2 Master-Slave Series Connection Function As opposed to direct series connection, master-slave series connection offers significant advantages: • Equally suitable for voltage and current regulation • Output parameters (cumulative output voltage, current limiting) are set entirely by the master device. • All interconnected KONSTANTERs are equally loaded. Wiring • • • • Define one power supply as a master device. Connect master and slave devices as shown in figure 7.10.2.
7.11 Varying the Internal Output Resistance Value Function In the voltage regulating mode, internal output resistance has a value of close to 0 . The internal output resistance value can be increased for certain applications, for example simulation of long output cables or weak automotive batteries. The selected (open-circuit) output voltage is reduced in proportion to increasing load (figure 7.11 a) Figure 7.
8 Descriptions of Operating Commands All setting and query commands are described and listed alphabetically in the following pages. Commands with an asterisk (*) are at the beginning of the list. Each heading includes the command, along with its abbreviation. Insofar as query commands exist (identified with a question mark ?), they are listed as well. The next line (with the hand symbol) indicates how the respective command can be executed manually. If keys are required, they are mentioned as well.
*ESE, *ESE?, *PRE, *PRE?, *SRE, *SRE?, ERAE, ERAE?, ERBE, ERBE?, ERCE, ERCE? – Enable registers — Function The enable registers determine which bit(s) from the corresponding event or status byte register is/are capable of influencing the respective group message. The respective group message remains set (1 = TRUE), as long as at least one bit which has been enabled to this end has a status of TRUE.
*OPC, *OPC? – Operation Complete Query — *RCL – Recalling Stored Settings RCL Function The operation complete function (OPC) allows for synchronization of the controller and the device: Information indicating whether or not the previous instructions in the command string have been processed can thus be evaluated. There are two possible procedures: Function Settings which have been previously saved to battery-backed memory with the *SAV command (SAVE) can be recalled and activated with *RCL (RECALL).
*SAV – Saving Device Settings SAVE *TRG – Device Trigger Function — Function Current device settings can be saved to battery-backed memory with the *SAV (SAVE) execution command. Function A command or a list of commands which has been previously defined by means of the *DDT string (DEFINE DEVICE TRIGGER) is executed with this command. The device accepts this command as a device message via all integrated PC interfaces.
ADJUST – Balancing / Calibration Function Menu Function ! ! Attention! This procedure replaces directly the reference parameters referring to the accuracy of the Konstanter. Please check carefully before starting this procedure. The factory settet adjustment was done with high precise instruments as shown in DAkkS calibration certificate. When starting the adjust function, the right display shows the last presetted calibration date (format Y.MM.
C_DYN, C_DYN? – Setting Current Regulating Dynamics Menu DCL, SDC – Device Clear Function — Function This command makes it possible to adapt the control dynamics of the current regulator to inductive loads. Correct use of this command allows for optimization of the regulator for critical load circumstances. Function The device clear command causes clearing of the input and output buffers at the computer interfaces (e.g. requested data which have not been picked up).
Parameters List ERROR? – List of Error Messages Menu Param- Content Meaning eter Function The three last different error messages can be read out with this command. The content of the μC-RSTSRC registers is added as the fourth parameter The error list can be reset with the *CLS command. A description of the errors is included in the section entitled “System Messages”.
IL_H, IL_H? – Upper Limit Value for Current Setting Menu IMAX? – Maximum Measured Current Value Menu Function IL_H defines the upper setting limit (soft-limit) for current setpoint value Iset. The limit can be used to assure that output current is not inadvertently set above a specified value. The IL_H command corresponds to the ILIM command for the SSP6XN Konstanter series as an upper limit value. Thus IL_H can also be replaced with ILIM. When the ILIM? query is executed, IL_H +XXX.
ISET, ISET? – Current Setpoint SELECT B or rotary encoder Iset Function The output current setpoint is set with ISET. The ISET? query returns the momentarily selected current setpoint as a response. Values outside of the value range (0 IL_L w IL_H Inom) are not accepted, and cause generation of an error message and setting of an error bit in event register ERC.2. Entered numeric values are rounded off to device-specific resolution.
OCP, OCP? – Overcurrent Protection Menu, LED OC_DELAY, OC_DELAY? – Overcurrent Protection Trigger Delay Menu Function The OCP function (over current protection) determines how the power output will respond if load current climbs to the selected OCSET value. The OCP function is used in addition to current regulation, whose setpoint is specified with ISET or via the analog control input.
OUTPUT, OUTPUT? – Switching the Power Output On and Off OUTPUT / LED OVP, OVP? – Overvoltage Protection Menu, LEDs Function The power output can be activated and deactivated with the OUTPUT function. Activation: OUTPUT ON: Current and voltage values of “0” are specified initially for a period of approximately 2 ms with activated output for the transition from the “highly resistive” condition. The output is then adjusted to the selected voltage and current setpoints.
OVSET, OVSET? – Overvoltage Protection Trigger Value SELECT A and Menu POWER_ON, POWER_ON? – Response After Power On Menu Function The triggering threshold reference value required for the OVP function is set with OVSET. Function The POWER_ON function determines the status of device settings after mains power has been switched on.
REPETITION, REPETITION? – Number of Repetitions for Sequence Function Menu Function The REPETITION parameter determines how many times a sequence will be repeated, which is defined by the current START and STOP addresses. i is an optional parameter which addresses the setup memory (1 to 12/15) to which the repetition value will be written, and from which it will be read.
SIG123, SIG123? – Analog Interface Signal Outputs Menu SM_LOAD – Load Sequence Memory Location Menu Function Two floating signal outputs (SIG 1 and SIG 2) and one signal output with reference to AGND 2 (SIG 3) are provided at the analog interface. They can be used to trigger control functions in the application. Different device functions and statuses can be assigned to these signals. Function The content of a memory location can be loaded in a targeted fashion with the SM_LOAD command.
START_STOP, START_STOP? – Memory Location Start and Stop Addresses for the Sequence Function Menu Function The start and stop addresses of the sequence to be executed are defined with the START_STOP command. The STOP address must be equal to or greater than the START address. i is an optional parameter which addresses the setup memory (1 to 12/15) to which the START-STOP values will be written, and from which they will be read.
T_MODE, T_MODE? – Function Selection for the Trigger Inputs Menu Function Two floating trigger inputs are provided at the analog interface, whose action can be defined independent of each other. In this way, control functions can be triggered at the device from the application. Depending upon which function is selected, the trigger input is level or edge controlled. Note: Detailed descriptions of the control level are included in the section entitled “Analog Interface”.
UL_L, UL_L? – Lower Limit Value for Voltage Setting Menu UOUT? – Querying the Momentary Voltage Value SELECT A Function UL_L defines the lower setting limit (soft-limit) for voltage setpoint value Uset. The limit can be used to assure that output voltage is not inadvertently set below a specified value. Values outside of the value range (0 w Uset) are not accepted, and cause generation of an error message and setting of an error bit in event register ERC.2.
9 Status and Events Management The device is equipped with special registers which can be queried by the controller in order to detect programming errors (e.g. receipt of an incorrect command), device states (e.g. output set to voltage regulating mode) or occurred events (e.g. output deactivated by a protective function). Structure Condition Register Event Register Enable Register Status Byte Register Query Command e.g.
Meaning of Register Contents Register Meaning Name ACLC AC-LEVEL CHANGED (line voltage range has changed H L, L H) ACLL AC level Low (line voltage < 182 Vrms) CCE Measured current values are outside of the tolerance band specified by UI_C_SET w1.w2.w3.w4 divided by w3.w4; ENABLE: “MINMAX ON” CCR Output is (was) in current regulating mode. CVR Output is (was) in voltage regulating mode. CME Unknown error, syntax error, standardized value limits for numeric parameters have been exceeded.
10 Table of Operating and Query Commands 10.1 Adjustable Functions and Parameters Meaning Value Range / Selection Manual Remote Parameter Default Setting After RESET *RST Setting Command Addr n Set device address for IEEE 488 (interface configuration) 0 n 30 unv X bAUd txt RS 232 transmission speed Set via menu selection, default setting: 9600 baud.
Meaning Value Range / Selection Default Setting After RESET *RST Manual Remote Setting Command Parameter Balancing/calibration function UOFF / UFS / IOFF / IFS / (EXIT), 0 w respective balancing limit.
Queriable Functions and Parameters Query Command Meaning Response Parameter Values / Format Manual Remote 10.2 Sample Response Response String Length General Query Commands *DDT? Define device trigger txt Delimiter for commands: “;” X USET 5.
Meaning MINMAX? Min-Max storage for measured U and I txt values OFF / ON X X MINMAX OFF “ON” enable tolerance band function for CRB.0/1, ERC.0/1, SIGx_OUT 10 MODE? Momentary control mode of the power output txt CV / CC / CP / OL / OFF Overcurrent protection triggering delay w 0.000 w 65.535 [s] LED X MODE CV X X OC_DELAY 00.000 8 OC_DELAY? OCP? Overcurrent protection txt OFF / ON / R01 R12/15* X X OCP OFF 7 OCSET? Overcurrent protection trigger value w +XXX.
SEQ. HOLD ON: FLASHING: SEQ. RUN SEQ. READY OFF: READY 0 ESC E) 0 ESC STO ) UE) HOT KEY G HOT KEY VA 1s t O( G C O O (1 N T st + VAL Ad U dr E, es … s ) RUN L UE V AL . VA NAL U RR P (F I ST O P (C U ) UE P (C VA L STO L INA P (F O T S . RR U V AL HOT KEY G C O O (1 N T st + V AL Ad U dr E, es … s ) ,… LUE ) LD HO HOLD (PAUSE) BA CK ST EP V. ) STEP (NEXT) T) ER ss W re (1.
Mains power on & Pon rSt *RST Mains power off Main On & Pon r01 ... r12/ 15 Mains power on & Pon rcl / SbY Default Device Settings e.g. USET? MINMAX OCP OVSET (OVP) IL_H UL_H OUTPUT FSET TSET ISET USET Active Device Setting e.g. USET w T_MODE REPETITION STOP START TDEF UI_C_SET DISPLAY *RCL99 (autom.) 3) *RCL n *SAV n #1 e.g. *LRN? n #15 n = 1 ...
11 Err appears at the left-hand display, and the three digit error code at the right-hand display. System Messages Procedures and entries are monitored in order to provide the user with support. The device is capable of detecting and reading out a great variety of defective procedures. In the case of manual operation, the error appears directly at the display for a brief period of time. In addition to this, the last error message can be viewed with the help of the appropriate menu function.
DISPLAY Meaning/Cause Remedy PFC Error Inadequate/unstable line voltage or device error, not ready for operation, device controls disabled, shutdown (OUTPUT OFF) left right Err PFC Err AC-H Change from AC-LOW to AC-HIGH Transition from the „lower“ line voltage range (= status after power ON) AC_L to the „upper“ range AC_H generates message „ERR AC-H“.
12 Operating Software Comprehensive operating software is provided for the SYSKON Konstanter (on the included CD-ROM, or can be downloaded from our website). The software is started by running the EXE file; no further installation is required. The software detects devices which are connected to the various possible interfaces including USB, RS 232 and GPIB. Devices detected by the software are identified and can be selected.
Sub-menus Further operation can be carried out as shown in the figures.
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13 Index R C RESET . . . . . . . . . . . . . . . . . . . . . . . . 39 Response after Power On with Varying Line Voltage Ranges 8 Control Mode Query PC Query . . . . . . . . . . . . . . . . . . 47 S D Device Settings Current Settings Query from PC . . . . . . . . . . . 40 Save Via PC . . . . . . . . . . . . . . 42 From Setup-Sequence Memory Accept Via PC . . . . . . . . . . . . . . 41 Reset Via PC . . . . . . . . . . . . . . . . . 41 Transfer to / Query from Sequence Memory Via PC . . . . . . . . . .
14 Order Information 16 Description (abbreviated name) Article Number SYSKON P500-060-030 SYSTEM KONSTANTER K346A SYSKON P800-060-040 SYSTEM KONSTANTER K347A SYSKON P1500-60-60 SYSTEM KONSTANTER K353A SYSKON P3000-060-120 SYSTEM KONSTANTER K363A SYSKON P4500-060-180 SYSTEM KONSTANTER K364A Option IEEE 488 interface for SYSKONKONSTANTER K384A If required please contact: GMC-I Messtechnik GmbH Product Support Hotline Phone: +49 911 8602-0 Fax: +49 911 8602-709 e-mail: support@gossenmetrawatt.
GMC-I Messtechnik GmbH 71
Edited in Germany • Subject to change without notice • PDF version available on the Internet GMC-I Messtechnik GmbH Südwestpark 15 90449 Nürnberg • Germany Phone +49 911 8602-111 Fax +49 911 8602-777 E-Mail info@gossenmetrawatt.com www.gossenmetrawatt.
