2985-G - NOTICE This playset product is not intended for public use. It is intended for residential application and is not warranted for public or commercial use. STOP! Call Us First! DO NOT RETURN TO STORE. For immediate help with assembly or product information Call our toll-free number: 1-866-890-2211 April through October M - F 8:00 AM to 6:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST or email: customerservice@backyard-play.
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2985-G Model 4433 6404 Customer Service 1-866-890-2211 1000 Ternes Drive Monroe, MI 48162 Tools Required Recommended for Ages 3 to 11 BEFORE YOU YOU BEGIN BEGIN --- BEFORE First... Adult Assistance required Squareness is very Important! Socket Set Hammer Check with your homeowner’s association before assembling. Read instructions thoroughly before you begin.
ASSEMBLY SAFETY and HELPFUL HINTS STOP!!! Check all parts and hardware before beginning. If any parts are missing or damaged please circle and call the phone number listed. DO NOT CONTACT THE STORE OR RETURN YOUR PLAYSET ! KEEP THIS INSTALLATION MANUAL FOR FUTURE CARE AND MAINTENANCE REFERENCE. To aid in making your playset assembly easier, here is a listing of some helpful hints. Wear safety glasses during drilling, assembly of your playset.
SAFETY WARNINGS Please read carefully. Observing the following statements and warnings reduces the likelihood of serious or fatal injury. This playset has been designed for use by a maximum of 13 occupants at one time having a combined weight of 1,365 pounds. (This weight does not include occupants in the sandbox area.) This playset is recommended for children (3) through (11) years of age. On-site adult supervision for children of all ages is recommended.
MAINTENANCE Periodic maintenance is required to ensure safe enjoyment of your playset and optional accessories. Observing the following procedures reduces the likelihood of serious or fatal injury. Activity on your playset and optional accessories may loosen fasteners. Check all lock nuts, hex and lag bolts, quick clips, spring clips, acorn nuts, wood screws, and swing hangers for tightness and tighten as required. T-nuts should be inspected for full and proper seating into the wood.
PLAYGROUND SURFACING MATERIALS SECTION 4 OF THE CONSUMER PRODUCT SAFETY COMMISSION’S OUTDOOR HOME PLAYGROUND SAFETY HANDBOOK9 Select Protective Surfacing One of the most important things you can do to reduce the likelihood of serious head injuries is to install shock-absorbing protective surfacing under and around your play equipment. The protective surfacing should be applied to a depth that is suitable for the equipment height in accordance with ASTM Specification F 1292.
PLAYSET ORIENTATION *Hint* Throughout this manual references made to the Left Side, the Right Side, the Front Side and the Back Side of the playset serve as a consistent reminder to help with assembly.
IMPORTANT! Use these Assembly Procedure Hints throughout the installation process. 1. All Lag Bolts must have pre-drilled holes. Use a 1/4” drill bit for all 3/8” Lag Bolts. Use a 3/16” drill bit for all 5/16” Lag Bolts. Pre-drilling pilot holes will help prevent Screws and Lag Bolts from breaking and wood from splitting during assembly. DO NOT OVER-TIGHTEN LAG BOLTS 2. In areas where drilling a larger 1/2” hole is neccessary, such as when installing T-Nuts, (Fig.
W O O D PA R T S L I S T 3/4 x 3-3/8 x 45-1/8" 2968-CC x1 1 x 3-3/8 x 47-1/8" 1 x 3-3/8 x 45-1/8" 1-3/8 x 3-3/8 x 18" 2899-CC x6 3/4 x 2-1/2 x 45" 1-3/8 x 3-3/8 x 51" 2970-CC x4 3/4 x 5-3/8 x 23-3/4" 2521-CC x1 1-3/8 x 3-3/8 x 51" 2971-CC x1 3/4 x 3-3/8 x 47-1/8" 2972-CC x2 2523-CC x16 1 x 5-1/2 x 45-1/8" 3/4 x 5-1/2 x 44-7/8" 2961-CC x7 1-3/8 x 3-3/8 x 47-3/4" 2974-CC x1 3/4 x 5-3/8 x 23-3/4" 2960-CC x2 2966-CC x1 3 x 3 x 45-1/8" 3 x 3 x 95" 3 x 3 x 95" 2522-CC x1 2525-CC x2 W O
Swing Beam 90o Plate 2485 x1 2412 x2 Swing Beam Angled Plate Left Swing Beam Angled Plate Right L-Bracket 2449 x1 2448 x1 Swing Beam Flat Plate Swing Hanger 2447 x1 Anchor Stake H A R D W A R E 90o Angle Bracket Plate 2631-B x6 2411 Trapeze WS 4521 x4 Safety Warning Plate Climbing Rocks WS 4885 x2 WS 1501 x1 Rope x4 SA 4294 x1 Plaque WS 4545 x6 Safety Handle S O R I E S Swing x1 E S IN BAG x2 C 11-4018 x1 WS 4410 x3 Steering Wheel A C Telescope SA 3097 x
3/8" LOCK NUT 3/8" x19 3/8" x10 2-1/2" PAN HEAD SCREW 3/8" T - NUT x28 x20 3/8" FLAT WASHER 1/4" LOCK WASHER x48 1/4" x4 3/8" 5/16" T - NUT 3/16" x 1" FENDER WASHER S T E N E R S TRUSS HEAD SCREW 3/4" 3/8" LOCK WASHER x4 2-1/2" x4 Y L A x4 5/16" P 5/16" 1-3/4" PAN HEAD SCREW 1-3/4" x8 1/4" ROCK WALL HARDWARE 1-1/2" Lock Washer x12 Hex Bolt 10 1" 5/16" FLAT WASHER 5/16" LOCK WASHER S E T F A x4 x10 Flat Washer T - Nut
3/8” HEX HEAD BOLTS x2 x4 x1 1-1/4" 1" 2" x8 3/8" 3-3/4" 3/8" LAG BOLT 3/8" 3/8" LAG BOLT L 5" P x4 3/8" A Y S T F 3" x2 E 3/8" x1 A 4" S T E 3/8" N WOOD SCREWS E x195 x12 2" 2-1/2" 3" 11 S x12 R x95 30 mm
x2 x6 x2 3-3/4" 3" x2 4-1/2" x2 6" x1 6-1/2" 8-1/2" 3/8" 3/8" HEAD BOLTS ” 3/8" 1-3/4” 2” 2-1/4” 3/8" 3/8” BUTTON HD. 3/8” SCREW 3/8" 3/8” BUTTON HD. SCREWHD.
C L U B H O U S E PA R T S L I S T 3/4 x 3-3/8 x 19-1/4" 3/4 x 3 x 6-15/16" 1814-CC x4 1806-CC x1 3/4 x 3 x 10-5/16" 1807-CC x1 1811-CC x2 5/16 x 2-15/16 x 16-13/16" 2852-CC x2 2864-CC x2 5/8 x 4-7/8 x 29-3/4" 1809-CC x2 3/4 x 3-3/8 x 45-1/8" 2855-CC x8 1812-CC x2 O 1-3/8 x 3-3/8 x 51" 5/8 x 3-1/4 x 9-1/2" 1826-CC x1 B 1813-CC x9 1808-CC x2 C L H 5/8 x 3-1/4 x 17" U S 5/8 x 3-1/4 x 14-3/4" E 2853-CC x5 P 5/8 x 3/1/4 x 12-7/16" A R 5/8 x 1-7/8 x 12-7/16" T S 5/8 x 3-1/4 x 5"
C L U B H O U S E H A R D WA R E 3/8” BUTTON HD. SCREWHD. BUTTON 3/8” BUTTON HD.
PLAYSET SET-UP SAFETY AREA BACK SIDE 6' SAFETY AREA ROCK WALL 10'- 8" HEIGHT TERRACE SWING 13'- 4" SLIDE SLIDE LADDER 22'-0" MONKEY BARS FRONT SIDE 6' SAFETY AREA 34'- 0" (This space intentionally left blank.
FORT CORNER POSTS 2-1/2" Wood Screw 2953-CC Note hole location. x2 3" Lag Bolt Lock Washer Flat Washer Flush x2 3-3/4" Hex Bolt Lock Washer x2 Flat Washer Hole for Climbing Rope 2968-CC x1 Flush 3/4 x 3-3/8 x 45-1/8" 47-1/4" 12-5/8" Flush 2899-CC x1 90° T-Nut x2 1 x 3-3/8 x 45-1/8" 3 x 3 x 95" 2954-CC x1 79-1/4" 2953-CC x1 3 x 3 x 95" Align braces with pre-drilled holes. Ensure all bracing is square before installing wood screws.
FORT FRAME BRACING 3/4 x 3-3/8 x 45-1/8" 2973-CC x1 Note hole location. Ensure all bracing is square before installing wood screws. 1 x 3-3/8 x 45-1/8" x4 2899-CC 2-1/2" Wood Screw x10 3/4 x 5-3/8 x 45-1/8" Flush Flat Washer Lock Nut x2 Flat Washer x4 2969-CC x1 Flush 5" Hex Bolt x2 x1 2969-CC Align braces with pre-drilled holes. BOTTOM 3/4 x 5-3/8 x 45-1/8" FORT FRAME BRACING 2-1/2" Wood Screw x2 3-3/4" Hex Bolt Lock Washer Flat Washer 47-1/4" x4 Note hole location.
BOTTOM FRAME BRACE FORT FLIP ASSEMBLY OVER TO INSTALL BOTTOM BRACE. x6 2-1/2" Wood Screw 90° Flush 3/4 x 5-3/8 x 45-1/8" 2969-CC x1 Align brace with pre-drilled holes. Ensure all bracing is square before installing wood screws. Flush FORT Align braces with pre-drilled holes. CONNECT FRAME SECTIONS ENSURE THESE HOLES ARE ON THIS SIDE.
FORT DECK CLEAT 3/4 x 2-1/2 x 45" EQUA x1 2516-CC L EQUA L EQUA L EQUA L Flush 2-1/2" Wood Screws x4 Flush To avoid splitting wood pre-drill (2) 11/64" holes 3/8" FORT DECK PLANKS Flush with post.
FORT DECK PLANKS 3/4 x 3 x 38-7/8" 2962-CC x2 x8 2-1/2" Wood Screws Flush along outer edge 30 mm Wood Screws x4 FORT DECK SUPPORT x8 1-3/8 x 3-3/8 x 18" x4 2970-CC 2" Wood Screws (2" screws into deck frame) 2" Wood Screws from inside Flush to inside of 3x3 3" Wood Screws x8 (3" screws into 3x3 posts) Flush 2" Wood Screws 3" Wood Screws Look for pre drills 20
FORT SWING BEAM SUPPORT 6" Carriage Bolt x2 Torque Washer Small Holes UP Flat Washer 6" Carriage Bolt Lock Nut 2505-CC x1 SET ON RAIL 3 x 3 x 45-1/8" Flat Washer x2 Torque Washer Lock Nut FORT BALUSTER SUPPORTS Part 1814-CC is used in several applications. Do not use the holes on the right side.
FORT BALUSTER SUPPORT Part 1814-CC is used in several applications. Do not use the holes on the left side. Note this rope-hole location 1814-CC Pre-Drill 1/8" hole 3/8" up from lower edge of 1814-CC. SWING BEAM SUPPORT 3/4 x 3-3/8 x 19-1/4" x1 1814-CC 3/8" Flush x1 2" Wood Screw LEFT SIDE Bottom rests flush on lower brace.
AUX.
ROCK WALL ASSEMBLE Rail (1826-CC) may have full or partiallly pre-drilled holes. Align screws with the pre-drilled holes in rails (1826-CC). 1-3/8 x 3-3/8 x 51" 1826-CC x2 23-3/4" 3/4 x 5-3/8 x 23-3/4" Outside Dimension 2960-CC x1 Flush 2-1/2" Wood Screws x4 5-1/4" 23-3/4" 5-1/4" Outside Dimension Flush ROCK WALL ASSEMBLE Place planks onto rails (1826-CC) as shown. If rails are fully pre-drilled, align all planks and screws with pre-drills.
ROCK WALL ROCKS Install rocks at pre-drilled hole locations. 1/4" x 1-1/2" Hex Bolts 1/4" Lock Washers 1/4" Flat Washers WS 4545 x3 BAG T-Nuts Do NOT attach top board at this time.
ROCK WALL INSTALL Mark (2) bracket holes. 3-3/4" Mark FRONT SIDE ROCK WALL INSTALL Pre-drill two 1/4" pilot holes at marked locations. Re-drill holes from opposite side using 3/8" bit.
ROCK WALL INSTALL FRONT SIDE Rock Wall 5/16" T-Nut x2 ROCK WALL INSTALL 5/16" Flat Washer 5/16" Lock Washer 5/16" x 1-1/4" Button Head Screw x2 BEGIN HERE 2-1/2" Wood Screws x2 3/4 x 3-3/8 x 27" 2967-CC x1 2-1/2" Wood Screws x2 2" Wood Screws x2 27
INSTALL ANGLE BRACE Pre drill 3/16" pilot hole 2" deep for 4" lag bolt.
ASSEMBLE STEP LADDER 1/2" From Angle 2-1/2" Wood screws x4 x1 2965-CC 3/4 x 3-3/8 x 17" ASSEMBLE STEP LADDER 5/16" Flat Washer 5/16" Lock Washer 5/16 x 1-1/2" Button Head Screw 29 x2 5/16" T-Nut 5/16" L-Bracket
INSTALL STEP LADDER Flush Flush 4-3/4" Mark Bracket Hole Locations. Flush Ladder Rail BACK SIDE INSTALL STEP LADDER SEE PAGE 7 Pre-drill two 1/4" pilot holes at marked locations. Re-drill holes from opposite side using 3/8" bit.
INSTALL STEP LADDER BACK SIDE Ladder 5/16" T-Nut x2 INSTALL STEP LADDER 5/16" Flat Washer 5/16" Lock Washer 5/16" x 1-1/4" Button Head Screw x2 31
SWING BEAM SWING HANGERS - INSTALL Swing Beam Flat Washer Swing Hanger Bolt Swing Hanger Flat Washer IMPORTANT! Final position of each Spring Clip is perpendicular to swing beam. 2631 Swing Hanger x6 Spring Clip You may need to tap with hammer to get though holes. SWING BEAM 3-3/8 x 5-3/ x 95" 2502-CC x1 SWING HANGERS Swing Hanger Bolt must protrude at least TWO Threads beyond Lock Nut. IMPORTANT! 2 Threads MIN.
UPRIGHT INSTALL Center 2977-CC. Mark and Pre drill 7/16" through holes for hex bolt. AL EQU x2 AL EQU T-Nut Flat Washer Lock Washer 30 mm Hex Bolt SWING BEAM SUPPORT 2505-CC 1 x 3-3/8 x 47" x1 2977-CC Flush A - FRAME ASSEMBLE T-Nut x2 2525-CC x2 3 x 3 x 95" Rotate 2525-CC 180o after installing T-Nuts.
A - FRAME ASSEMBLE 3-3/4" Hex Bolt x2 Lock Washer Flat Washer 2-1/2" Wood Screws x4 2978-CC x1 1 x 3-3/8 x 68-1/2" Pre-installed T-Nuts are underneath.
90o PLATE A - FRAME 2449 x1 x2 3-3/4" Carriage Bolt Lock Nut Flat Washer 2525-CC SWING BEAM ANGLED PLATES 3-3/8 x 5-3/8 x 95" DO NOT FULLY TIGHTEN CARRIAGE BOLTS AT THIS TIME 2502-CC x1 x2 Flat Washer Lock Nut x1 2448 4-1/2" Carriage Bolt x2 x1 NOTE: You may need to tap bolts with hammer to get though holes.
SWING BEAM ASSEMBLE Position swing beam assembly resting upon A-frame. SWING BEAM ASSEMBLE Align holes and insert carriage bolt. Repeat where arrows are shown. NOTE: You may need to tap bolts with hammer to get though holes.
SWING BEAM ASSEMBLE 6-1/2" Carriage Bolt Torque Washer You may need to tap with hammer to get though holes. Flat Washer Lock Nut SWING BEAM INSTALL Position swing beam assembly resting upon plate and align with holes. x1 8-1/2" Carriage Bolt x1 6-1/2" Carriage Bolt x1 Torque Washer 2485 Flat Washer x2 Lock Nut x1 NOTE: You may need to tap bolts with hammer to get though holes.
INSTALL SWING BEAM 1. Pre-drill using 3/16" bit. SEE PAGE 7 2. Re-drill from opposite side using 7/16" bit.
ASSEMBLE SWING BEAM 2-1/2" Pan Head Screw x2 1/4" Lock Washer BALUSTERS FORT 1" 1" 1" 1" 1" Install end-balusters first, 1" from upright.
ROCK WALL SIDE BALUSTERS FORT x2 1811-CC 5/8 x 4-7/8 x 29-3/4" x2 1809-CC 3x3" 5/8 x 3-1/4 x 29-3/4" Install end-baluster first: Flush tightly against fort 3x3" corner post. 30 mm Wood Screws x16 BEGIN HERE 5/8 x 3-1/4 x 9-1/2" x2 1810-CC VIEW Flush (ALL) Flush INSIDE VIEW WINDOW FORT x1 2990 Place window centered over opening and secure using 3/4" screws.
ACCESSORY NOTICE STOP! AT THIS TIME YOU WILL BUILD YOUR MONKEY BAR. REFER TO THE MANUAL IN MONKEY BAR KIT FOR ASSEMBLY. AFTER ASSEMBLY, CONTINUE ON TO NEXT PAGE FOR INSTALLATION.
MONKEY BAR INSTALL POSITION * USE CARE WHEN INSTALLING MONKEY BARS TERRACE SIDE SWING BEAM SIDE * TWO PEOPLE AND A STEP LADDER ARE RECOMMENDED FOR THIS STEP MONKEY BAR INSTALL - STEP 1 3x3 Flush at TOP *Hint – Clamp Monkey Bar Assembly in place while marking holes. LADDER Flush Mark two drill-holes. 42 Ensure inner side of Top Ladder Rail is flush with inside of 3x3 corner post.
MONKEY BAR INSTALL - STEP 2 Drill-Through 3/16" marked locations. Re-Drill through using 7/16" bit from inside fort. MONKEY BAR T-Nut INSTALL - STEP 3 Flush at TOP Flat Washer LockWasher x2 1" Hex Bolt Bolts must not protrude beyond T-Nut. Add flat washers as needed.
INSTALL ANCHOR STAKES Monkey Bar installation is complete after installing Anchor Stakes. Metal Straps 1/4 x 1-1/2" Lag Bolts x2 WS 4522 x2 Flat Washers Install on Bottom Rail. x2 x2 Instructions for anchoring your playset product to the ground. 1. Determine the final location of your playset product. 2.
LADDER SIDE BALUSTERS FORT 13/16" 13/16" 13/16" 13/16" 3 x 3" 30 mm Wood Screws MONKEY BAR WILL NOT BE SHOWN FOR BETTER CLARITY DURING ASSEMBLY. x16 INSTALLATION: FROM INSIDE FORT 5/8 x 3-1/4 x 29-3/4" BEGIN HERE 2523-CC x4 VIEW INSIDE VIEW Flush LADDER SIDE BALUSTERS FORT 1" TYP. 1" TYP.
BAY WINDOW FORT 2-1/2" Wood Screws x8 1 x 5-3/8 x 45-1/8" 1808-CC x2 Flush BAY WINDOW FORT 2" Wood Screws x4 Flush 3/4 x 3 x 10-5/16" 1807-CC x1 3/4 x 3 x 6-15/16" x1 1806-CC Flush 46
TERRACE NOTICE STOP! YOU WILL BUILD YOUR TERRACE AT THIS TIME. GO TO NEXT PAGE.
T E R R A C E PA R T S L I S T 5/8 x 3-1/4 x 29-3/4" 3/4 x 2-1/2 x 45-1/8" 2516-CC x1 2523-CC x10 1 x 3-3/8 x 45-1/8” 5/8 x 3-3/8 x 45-1/8" 1817-CC x3 5/8 x 5-3/8 x 38" 2873-CC x10 R 3/4 x 5-3/8 x 30-1/2" T E 1816-CC x1 3/4 x 5-3/8 x 30-1/2" 5/8 x 3-1/4 x 27-1/2" 1815-CC x1 R 1819-CC x6 A 1818-CC x2 3/4 x 3-3/8 x 45-1/2" 3/4 x 3-3/8 x 33-1/2" C E 1820-CC x2 5/8 x 3-1/4 x 32-3/4" 3/4 x 5-1/2 x 45-1/8" 1821-CC x5 P A SLIDE 1-3/8 x 3-3/8 x 17" 1822-CC x1 R 2879-CC x2 T Green Yello
H A R D WA R E PA R T S L I S T 3/8" HEX BOLT 3/8” LOCK WASHER 3/8” T - NUT x4 x2 3/8” 3/8" LOCK NUT 5" 3/8" HEX BOLT S x2 R 3/8" x2 x8 3/8” N E x2 2" T E 1/4" x 1" FENDER WASHER S A C T U A L S I Z E 3/8" 3/8" 1" x3 F A 3/8” FLAT WASHER WOOD SCREWS x115 1-3/16" 30 mm x40 x70 1-3/4" PAN HEAD SCREW 1-3/4" 2-1/2" x3 1-3/4" 49
FRAME ASSEMBLE Flush Flush 5/8 x 3-3/8 x 45-1/8" 1817-CC x2 1-3/4" Wood Screws x18 3/4 x 3-3/8 x 45-1/8" BOTTOM 90° x2 1820-CC Flush Note hole locations (2) Flush 90° 27-1/2" x2 1823-CC 1-3/8 x 3-3/8 x 95" Flush 90-1/2" 2" Wood Screws x6 Flush Ensure Frame is square before installing wood screws. INSTALL BALUSTERS M O TT O B Space all Balusters 1/2" apart. End balusters 5/8" from frame uprights.
SIDE RAILS INSTALL 1-3/4" Wood Screws x8 Ensure holes are aligned before installing wood screws. 5/8 x 3-3/8 x 45-1/8" 1817-CC x1 Flush Flush Flush 90° 90° 1 x 3-3/8 x 45-1/8" 27-1/2" x1 1815-CC Flush 59-1/4" Ensure Side Rails are square before installing fasteners. SIDE RAILS INSTALL 3/4 x 3-3/8 x 33-1/2" x8 1821-CC x4 2-1/2" Wood Screws 90° Flush Flush Note hole pattern 90° 90° 90° 59-1/4" Flush Flush Ensure Side Rails are square before installing wood screws.
TERRACE ASSEMBLE Ensure side rails are level before installing wood screws. Flush Flush Flush Flush LEV EL EL LEV Attach Terrace to playset tower frame. Flush 2-1/2" Wood Screws x12 LEV EL EL LEV 59-1/4" 59-1/4" LEFT SIDE RIGHT SIDE 28" Approx.
SLIDE SUPPORT Center slide support (2490-ST) between terrace upright and fort 3x3" UAL 3 x 3" INSTALL 1-1/2 x 2-1/2 x 24" 2490-CC x1 EQ AL EQU 2490-CC Flush Flush 2-1/2" Wood Screws Pre-drill 1/8" holes to avoid splitting x2 TERRACE DECK SUPPORT & BAR TOP Pre-drill 1/8" holes to avoid splitting " 1/8 15-to c en ter " 1/8 15-to 2-1/2" Wood Screws c en x4 ter Flush to top of 1821-CC deck rail.
TERRACE DECK PLANKS 30 mm Wood Screws x4 Ensure deck planks are flush with side rails before installing wood screws. 3/4 x 5-3/8 x 30-1/2" x2 1818-CC 2-1/2" Wood Screws x8 Flush with outer rails End Screws: 2-1/2" (8) Middle Screws: 30 mm (4) End Screws: 2-1/2" Top View TERRACE DECK PLANKS 30 mm Wood Screws 2-1/2" Wood Screws x12 x24 3/4 x 5-3/8 x 30-1/2" x6 1819-CC Note hole location.
TERRACE BALUSTERS 30 mm Wood Screws x20 BACK SIDE 3" 3" 3" 3" 5/8 x 3-1/4 x 29-3/4" x5 2523-CC Flush TERRACE ENTRY ARCH 3/4 x 5-1/2 x 45-1/8" 2-1/2" Wood Screws 1822-CC x1 x6 Flush Install Entry Arch flush up against bottom of playset roof rail.
BALUSTER SUPPORTS FORT Flush 3/4 x 3-3/8 x 12" 2975-CC x2 Flush 2-1/2 Wood Screws x4 SAFETY BARRIER FORT VIEW FROM UNDER TERRACE LEVEL EQUAL EQUAL Flush 2973-CC x1 2-1/2" Wood Screws x4 3/4 x 3-3/8 x 45-1/8" INSTALLATION: UNDER TERRACE 56
BALUSTERS FORT 2-1/2" INSTALLATION: FROM INSIDE FORT 2-1/2" VIEW FROM INSIDE FORT 30 mm Wood Screws VIEW 5/8 x 3-1/4 x 29-3/4" x16 Flush 2523-CC x4 Flush BEGIN HERE BEGIN HERE 3x3" 3x3" Flush BAY WINDOW FORT 30 mm Wood Screws Flush at top x16 Flush at top Flush 5/8 x 3-1/4 x 12-7/16" 2853-CC x4 BEGIN HERE Flush at corner.
BAY WINDOW FORT EQUAL EQUAL Flush 5/8 x 3-1/4 x 12-7/16" Flush 5/8 x 1-7/8 x 12-7/16" x1 2853-CC x2 2852-CC 30 mm Wood Screws x8 OUTSIDE VIEW Flush BAY WINDOW FORT x8 5/8 x 3-1/4 x 12-7/16" 30 mm Wood Screws 2855-CC x4 Flush OUTSIDE VIEW Flush 58 Flush
BAY WINDOW FORT SIDE VIEW EQUAL x20 #8 x 3/4" Flat Head Phillips Screws 2855-CC PF2990 x2 EQUAL EQUAL EQUAL OUTSIDE VIEW SWING BEAM SIDE WINDOWS FORT 5/8 x 3-1/4 x 14-3/4" 5/8 x 2-15/16 x 16-13/16" 2855-CC x4 2864-CC x2 30 mm Wood Screws x16 Flush 2977-CC 1-11/16 INSTALLATION: FROM INSIDE FORT 1-11/16 INSIDE VIEW 59
SWING BEAM SIDE WINDOWS FORT SIDE VIEW #8 x 3/4" Flat Head Phillips Screws x20 EQUAL 2855-CC PF2290 PF2990 x2 EQUAL 1-1/8" 1-1/8" OUTSIDE VIEW VIEW ROOF FRAME Orient 2963-CC so that pre-drilled holes at the top are horizontal. If the holes are not horizontal, rotate the board. Secure 2964-CC and 2963-CC using 3" screws.
ROOF FRAME Flush 3/4 x 3-3/8 x 47-1/8" 1 x 3-3/8 x 47-1/8" 2972-CC x1 x1 2971-CC Use pre-drills 3/4" 2-1/2" Wood Screws x8 Pre-drill 1/8" x 1" deep for screws to avoid splitting. ACCESSORIES NOTICE STOP! INSTALL THE WOOD ROOF ON YOUR PLAYSET AT THIS TIME. REFER TO THE WOOD ROOF MANUAL FOR INSTALLATION.
SWINGS INSTALL Attach Playset Plaque using one 1" philips head screw at corners of plaque. 11-4018 x1 WS 1501 TRAPEZE WS 4885 WS 4885 SWING SWING 8" 8" Minimum when occupied. Adjust chains at Top.
STEERING WHEEL INSTALL Install WS 4412 inside fort. Flat Washer 1-1/2" Lag Bolt DO NOT OVER-TIGHTEN LAG BOLT. Steering Wheel Cap WS 4412 x1 TELESCOPE INSTALL Telescope and Bracket 1. Position Mounting Bracket in desired location (any Top Rail). WS 4610 x1 2. Attach Mounting Bracket to Top Rail using the Mounting Screw provided. 3. Insert the Telescope into the Mounting Bracket as shown.
STAKES FORT Metal Anchor Straps x2 Flat Washers x2 Metal Anchor Straps x2 1-1/2" Lag Bolts x2 SW I NG Flat Washers x2 S WS 4521 x2 1-1/2" Lag Bolts x2 WS 4521 x2 Install stakes into 3 x 3" uprights. Locate stakes as shown. Make sure all base pieces and uprights are resting flat on the ground. It may be necessary to loosen the soil beneath Playset to make everything level. TOWER UPRIGHT A FRAME Instructions for anchoring your playset product to the ground. 1.
ACCESSORIES CLIMBING ROPE 2968-CC OPTIONAL: Tie several single knots in locations to allow logical hand-grab points. 2974-CC Step 1 Feed top of Climbing Rope through front of Upper Rail (2968-CC) and tie a double knot on the back side (Fig. 1). Step 2 Feed lower end of Climbing Rope through hole in Rock Wall board (2974-CC) and tie a double knot on the back side (Fig. 1). Fig. 1 For Safety, insure that the rope is tight enough so that it can not be looped back on itself.
ACCESSORIES SAFETY HANDLES - STEP LADDER WS 4410 x3 1-1/2" Lag Bolt Flat Washer x6 DO NOT OVER-TIGHTEN LAG BOLTS.
FLAGS ACCESSORIES 1 Locate flag base EQUALLY from top, bottom and end of upper top rail (Fig. 1). 2 Attach each flag with 4 screws. Fig. 1 EQUAL EQUAL 3/4" Truss Head Screws FRONT SIDE x4 SLIDE ACCESSORIES for 1 2660 AND SP 2680 slides Locate Slides centered in the opening of the terrace. 2 Secure Slide using (4) 1-3/4" Pan Head Screws through slide and into deck board. 1-3/4" Pan Head Wood Screw x8 NOTE: Flush edge of slide to the end of deck boards.
ACCESSORIES SLIDE SURFACING MATERIAL (not supplied) Apply Surfacing Material at recommended depth, or deeper. Hammer PF 6295 Ground Stake into ground on either side of slide and attach to INSIDE slide wall using (2) 30 mm Screws. 4" 1-3/8 x 3-3/8 x 17" PF 6295 ACCESSORIES TUBE SLIDE STOP! IMPORTANT! THE FOLLOWING STEPS ARE USED TO ASSEMBLE THE MOUNTING FRAME FOR THE TUBE SLIDE. THIS PROCEDURE SUPERCEDES THE FRAME MOUNTING INSTRUCTIONS ORIGINALLY PACKAGED WITH THE TUBE SLIDE.
TUBE SLIDE PARTS LIST 3/4 x 2 x 23" 1-3/8 x 3 x 11-1/4" 2893-CC 2892-CC 2891-CC x1 x1 3 x 3 x 18" 3/4 x 3-3/8 x 27-3/4" 3/4 x 3-3/8 x 23" 2888-CC 1-3/4 x 3-3/8 x 33-1/2" 2887-CC x1 x1 3/4 x 5-3/8 x 23" 2894-CC x10 2889-CC 3" Wood Screws 1-1/4" Wood Screws x6 x1 3/4 x 3-3/8 x 34-5/8" 2890-CC x1 x45 x2 2" Wood Screws TUBE SLIDE MOUNTING FRAME Flush 3/4 x 3-3/8 x 27-3/4" 2888-CC Flush 2" Wood Screws x3 69 x2
TUBE SLIDE MOUNTING FRAME x10 1-1/4" Wood Screws 3/4 x 3-3/8 x 34-5/8" 2889-CC 3/4 x 5-3/8 x 23" 2890-CC TUBE SLIDE MOUNTING FRAME 3/4 x 3-3/8 x 23" 2887-CC x10 1-1/4" Wood Screws 3/4 x 3-3/8 x 34-5/8" 2889-CC 70
TUBE SLIDE MOUNTING FRAME 3/4 x 3-3/8 x 27-3/4" 2888-CC 1-1/4" Wood Screws x12 NOTE: Three screws from FRONT SIDE Deck Boards removed for clarity.
TUBE SLIDE SLIDE SUPPORT NOTE: 1-3/8 x 3 x 11-1/4" 2893-CC Refer to the tube slide instruction manual for steps to assemble and attach the tube slide and tube slide supports to the playset.
WARRANTY WARRANTY REGISTRATION Please complete your warranty registration to properly validate your warranty. Register your product online at:www.OnlineWarranty.net. Backyard Play Systems warrants the following: 1. All wood components have a Limited Five Year Warranty. 2. All non-wood components* have a three year Limited Warranty. *Ropes carry a one year Limited Warranty. 3. Installation labor has a three year Limited Warranty applicable on playsets installed by Backyard Play Systems.
WARRANTY Please feel free to call our Consumer Help Line Toll Free 1-866-890-2211 April through October M - F 8:00 AM to 6:00 PM EST Saturday 8:30 AM to 4:30 PM EST November through March M - F 8:00 AM to 5:00 PM EST No warranty is offered on the following: (1) equipment subject to abuse, negligence, improper installation, vandalism, acts of God, unauthorized alteration or attachment to equipment other than our own: or (2) equipment subjected to improper use, service or repair by customer or any third par
