Propane Conversion Kit Instructions

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Attention Installing Personnel

As a professional installer, you have an obligation to know the

product better than the customer. This includes all safety

precautions and related items.

Prior to actual installation, thoroughly familiarize yourself with

this Instruction Manual. Pay special attention to all safety

warnings. Often during installation or repair, it is possible to

place yourself in a position which is more hazardous than

when the unit is in operation.

Remember, it is your responsibility to install the product safely

and to know it well enough to be able to instruct a customer in

its safe use.

Safety is a matter of common sense...a matter of thinking

before acting. Most dealers have a list of specific good safety

practices...follow them.

The precautions listed in this Installation Manual are intended

as supplemental to existing practices. However, if there is a

direct conflict between existing practices and the content of

this manual, the precautions listed here take precedence.

Description

This natural gas to L.P. (liquid petroleum) gas conversion kit

allows White-Rodgers gas valve 36G54 (0151F00000P), 36J54

(0151M00027) or Honeywell VR9205Q (0151M00014 /

0151M00028) to be used on L.P. gas applications.

Use the following parts list to ensure that all parts listed below

are present and in an undamaged condition. IF ANY DOUBT

EXISTS ABOUT THE CONDITIONS OF ANY COMPONENT

WITHIN THIS KIT, DO NOT USE THIS KIT AND CONTACT

YOUR SUPPLIER FOR A NEW KIT.

Contents of Kit

Part

Number

Description Quantity

0163F00000P

White-Rodgers LP Conversi on Kit F92-1008 1

0163M00139

Honeywell LP Conversion Kit 50033841 1

B14933151 Conversion Label 1

B4089955 Spud Orifice Assembly 1

IO-735* LPM-06 Installation Instructions 1

0151K00000S 36G54 Pressure Check Kit Valve 1

PARTS LIST

With the exception of the natural gas burner orifices, all of the

fasteners and other components removed to perform this con-

version are to be reused. Any component found to be dam-

aged due to this conversion must be replaced with factory

authorized replacement parts before this furnace can be put

into operation.

This furnace is equipped for two-stage heating operation. The

gas valve manifold pressure must be set with first stage oper-

ating at 6” +/-0.3” W.C. manifold pressure and the second

stage must be set at 10” +/-0.3” W.C. manifold pressure. The

accuracy of these pressures must be checked as shown in

steps 25 and 26 of these instructions.

The gas valve is equipped with a 3-pin polarized plug which

prevents this wiring from being installed incorrectly.

NOTE: Do not use power tools for any adjustments on gas

valves.

LPM-06 CONVERSION KIT

TWO-STAGE FURNACE

NATURAL GAS TO L.P. GAS CONVERSION

IO-735E

2/2015

Summary of content (8 pages)

PAGE 1
LPM-06 CONVERSION KIT TWO-STAGE FURNACE NATURAL GAS TO L.P. GAS CONVERSION Attention Installing Personnel As a professional installer, you have an obligation to know the product better than the customer. This includes all safety precautions and related items. Prior to actual installation, thoroughly familiarize yourself with this Instruction Manual. Pay special attention to all safety warnings.
PAGE 2
CONTENTS Important Information .......................................................... Conversion Instructions - WR 36G54/36J54 Valve ............... Conversion Instructions - HW VR9205Q Valve .................... NOx Screen Removal ......................................................... Non-Condensing Furnaces & Package Gas-Electric ...........
PAGE 3
not overtighten. Retain the natural gas orifices for future reconversion. 10. Install water manometer using Valve Pressure Check Kit P/N 0151K00000S included with this kit. Using the included 3/32” hex wrench, rotate outlet pressure tap screw one revolution counterclockwise. Attach the included 5/ 16” hose to the inlet and outlet pressure boss of the valve. Hose should overlap boss 3/8”. Connect 5/16” side of included connector to the hose on the outlet boss.
PAGE 4
19. Turn on the gas supply. 20. Using a soap and water solution, check for leaks around the gas valve/manifold connection. 21. Turn on the electrical supply. 22. Adjust the room thermostat to obtain a first stage (W1 only) burner operation. NOTE: For hybrid models, the control board dip switches need to be set to 2 stg position to set and verify first stage heat. (See installation instructions supplied with the unit for dip switch settings.) 30.
PAGE 5
HONEYWELL VR9205Q CONVERSION INSTRUCTIONS Regulator Vent Gas Valve On/Off Selector Switch High Regulator Adjust Low Regulator Adjust Honeywell VR9205Q 11. Remove both regulator cover screws and retain with the Natural Gas orifices for future reconversion. 12. Using a T-25 Torx driver (L Torx tool included in kit) or 3/ 16" flat head screwdriver, remove both regulator adjustment screws. 13.
PAGE 6
NOTE: For hybrid models, the control board dip switches need to be set to 2 stg position to set and verify first stage heat. (See installation instructions supplied with the unit for dip switch settings.) 31. For hybrid models, control board switches may need to be re-set to single stage operation depending on installers preference of operation. 32. Reinstall the access panels. 33. Turn on the gas and electrical supply. 34. Reset all other appliances so they function normally. NOx SCREEN REMOVAL 23.
PAGE 7
RETENTION PLATE BURNER ASSEMBLY SCREEN Typical NOx Screen Removal 7
PAGE 8
NOTE: SPECIFICATIONS AND PERFORMANCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE Quality Makes the Difference! All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We have designed these units to significantly reduce the most frequent causes of product failure. They are simple to service and forgiving to operate. We use quality materials and components. Finally, every unit is run tested before it leaves the factory.