Service Manual

2
IMPORTANT INFORMATION ......................................................................................................... 4 - 5
PRODUCT IDENTIFICATION - *PC/*PH[13-14]**H41**............................................................... 6 - 8
ACCESSORIES................................................................................................................................... 9
PCCP101-103 ROOF CURB ........................................................................................................................................ 10
PCP101-103 DOWNFLOW PLENUM .......................................................................................................................... 10
PCEF101-103 ELBOW AND FLASHING KIT ................................................................................................................11
PCE101-103 ECONOMIZER ..........................................................................................................................................11
PCMD101-103 DOWNFLOW MANUAL DAMPER ....................................................................................................... 12
GPHMD101-103 HORIZONTAL MOTORIZED DAMPER WITH DUCT FLANGE ........................................................... 12
SQRPC SQUARE TO ROUND CONVERTER............................................................................................................... 13
SQRPCH SQUARE TO ROUND CONVERTER ............................................................................................................ 13
PCFR101-103 EXTERNAL FILTER KIT ....................................................................................................................... 14
PRODUCT DESIGN .......................................................................................................................... 15
ELECTRICAL WIRING ................................................................................................................................................. 16
LINE VOLTAGE WIRING.............................................................................................................................................. 17
SYSTEM OPERATION ...................................................................................................................... 18
*PC/*PH[13-14]**H41**
COOLING .................................................................................................................................................................... 18
COOLING CYCLE........................................................................................................................................................ 18
HEATING CYCLE......................................................................................................................................................... 18
DEFROST CYCLE ....................................................................................................................................................... 19
FAN OPERATION ........................................................................................................................................................ 19
SCHEDULED MAINTENANCE......................................................................................................... 22
ONCE A MONTH ......................................................................................................................................................... 22
ONCE A YEAR ............................................................................................................................................................. 22
TEST EQUIPMENT...................................................................................................................................................... 22
SERVICING ....................................................................................................................................... 23
COOLING/HEAT PUMP- SERVICE ANALYSIS GUIDE ................................................................................................ 23
S-1 CHECKING VOLTAGE ........................................................................................................................................... 24
S-2 CHECKING WIRING .............................................................................................................................................. 24
S-3 CHECKING THERMOSTAT, WIRING, AND ANTICIPATOR .................................................................................... 24
S-3A Thermostat and Wiring ..................................................................................................................................... 24
S-3B Cooling Anticipator ........................................................................................................................................... 25
S-3C Heating Anticipator ........................................................................................................................................... 25
S-4 CHECKING TRANSFORMER AND CONTROL CIRCUIT ....................................................................................... 25
S-7 CHECKING CONTACTOR AND/OR RELAYS ........................................................................................................ 25
S-8 CHECKING CONTACTOR CONTACTS .................................................................................................................. 26
S-9 CHECKING FAN RELAY CONTACTS..................................................................................................................... 26
S-11 CHECKING LOSS OF CHARGE PROTECTOR ................................................................................................... 27
S-15 CHECKING CAPACITOR ..................................................................................................................................... 27
S-15A RESISTANCE CHECK ....................................................................................................................................... 28
S-15B CAPACITANCE CHECK ..................................................................................................................................... 28
S-16 CHECKING MOTORS .......................................................................................................................................... 29
S-16A CHECKING FAN AND BLOWER MOTOR WINDINGS (PSC MOTORS) ............................................................ 29
S-16D CHECKING EEM MOTORS ............................................................................................................................... 29
S-17 CHECKING COMPRESSOR WINDINGS ............................................................................................................. 30
S-17A RESISTANCE TEST .......................................................................................................................................... 30
S-17B GROUND TEST ................................................................................................................................................. 30
INDEX