Installation Instructions
2
Table of Contents
SAFETY CONSIDERATIONS ........................................................................................................................................................... 4
ADDITIONAL SAFETY CONSIDERATIONS ................................................................................................................................... 5
SHIPPING INSPECTION ........................................................................................................................................................ 5
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS ................................................................................................................... 6
TO THE INSTALLER ............................................................................................................................................................ 6
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RODUCT DESCRIPTION ............................................................................................................................................................. 6
FEATURES ........................................................................................................................................................................ 6
PRODUCT APPLICATION .............................................................................................................................................................. 6
LOCATION REQUIREMENTS AND CONSIDERATIONS ............................................................................................................................. 7
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LEARANCES AND ACCESSIBILITY ......................................................................................................................................... 9
INSTALLATION POSITIONS ..................................................................................................................................................... 9
HORIZONTAL INSTALLATION................................................................................................................................................... 9
FURNACE SUSPENSION ...................................................................................................................................................... 9
EXISTING FURNACE REMOVAL .............................................................................................................................................. 9
THERMOSTAT LOCATION ..................................................................................................................................................... 10
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OMBUSTION AND VENTILATION AIR REQUIREMENTS ...................................................................................................................... 10
EXTERIOR MASONRY CHIMNEYS .................................................................................................................................................. 11
(CATEGORY I FURNACES ONLY) .................................................................................................................................................. 11
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HECKLIST SUMMARY ...................................................................................................................................................... 12
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HECK 1 - PROPER CHIMNEY TERMINATION. ........................................................................................................................ 12
CHECK 2 - ANY SOLID OR LIQUID FUEL APPLIANCES VENTED INTO THIS CHIMNEY CHANNEL ....................................................... 13
CHECK 3 - CHIMNEY CROWN CONDITION. ........................................................................................................................... 13
CHECK 4 - DEBRIS IN CLEANOUT....................................................................................................................................... 13
CHECK 5 - LINER CONDITION. .......................................................................................................................................... 13
CHECK 6 - DILUTION AIR. ............................................................................................................................................... 14
CHECK 7 - COMPLETE THE INSTALLATION. ............................................................................................................................ 14
FIX 1 - LINER TERMINATION .............................................................................................................................................. 14
FIX 2 -CHANGE VENTING ARRANGEMENTS ........................................................................................................................... 14
FIX 3 - REBUILD THE CROWN ........................................................................................................................................... 15
FIX 4 - RELINING............................................................................................................................................................ 15
ELECTRICAL CONNECTIONS ....................................................................................................................................................... 15
WIRING HARNESS ........................................................................................................................................................... 15
115 VOLT LINE CONNECTIONS .......................................................................................................................................... 16
JUNCTION BOX RELOCATION ............................................................................................................................................. 16
24 VOLT THERMOSTAT WIRING .......................................................................................................................................... 17
SINGLE-STAGE HEATING THERMOSTAT APPLICATION ................................................................................................................ 17
24 VOLT DEHUMIDISTAT WIRING ........................................................................................................................................ 18
FOSSIL FUEL APPLICATIONS .............................................................................................................................................. 18
115 VOLT LINE CONNECTION OF ACCESSORIES (HUMIDIFIER AND ELECTRONIC AIR CLEANER).................................................... 18
24 VOLT HUMIDIFIER ....................................................................................................................................................... 19
AUXILIARY ALARM SWITCH ............................................................................................................................................... 19
GAS SUPPLY AND PIPING .......................................................................................................................................................... 19
HIGH ALTITUDE DERATE ................................................................................................................................................... 20
PROPANE GAS CONVERSION.............................................................................................................................................. 20
GAS PIPING CONNECTIONS ............................................................................................................................................... 20
UPFLOW INSTALLATIONS .................................................................................................................................................... 21
COUNTERFLOW INSTALLATIONS ........................................................................................................................................... 21
GAS PIPING CHECKS ....................................................................................................................................................... 21
PROPANE GAS TANKS AND PIPING ...................................................................................................................................... 22
CIRCULATING AIR.................................................................................................................................................................... 22
CHECKING DUCT STATIC ................................................................................................................................................... 23
FILTERS - READ THIS SECTION BEFORE INSTALLING THE RETURN AIR DUCTWORK .................................................................... 23
UPRIGHT INSTALLATIONS ................................................................................................................................................... 23
HORIZONTAL INSTALLATIONS ............................................................................................................................................... 24
CIRCULATION AIR FILTERS ................................................................................................................................................ 24
START-UP PROCEDURE AND ADJUSTMENT ................................................................................................................................... 25
HEAT ANTICIPATOR SETTING ............................................................................................................................................... 25
FURNACE OPERATION ....................................................................................................................................................... 25