Service Manual
2
INDEX
IM PORTANT INFORM ATION ....................................................................................................................... 4-5
PRODUCT IDENTIFICATION - * PC15/ * PH16* * H41* * ..................................................................................... 6
ACCESSORIES ................................................................................................................................................ 7
PCCP101-103 ROOF CURB ...................................................................................................................................................... 8
PCP101-103 DOW NFLOW PLENUM ........................................................................................................................................ 8
PCEF101-103 ELBOW AND FLASHING KIT ............................................................................................................................... 9
DDNECNJPCHHA ...................................................................................................................................................................... 9
DOWNFLOW ECONOM IZER ...................................................................................................................................................... 9
PCM D101-103 DOW NFLOW M ANUAL DAM PER* ................................................................................................................... 10
PCM DM 101-103 DOWNFLOW M OTORIZED DAM PER* ............................................................................................................ 10
GPHM D101-103 HORIZONTAL M ANUAL DAM PER W ITH DUCT FLANGE.................................................................................... 10
SQRPC SQUARE TO ROUND CONVERTER ................................................................................................................................. 11
SQRPCH SQUARE TO ROUND CONVERTER ............................................................................................................................... 11
DPHFRA EXTERNAL FILTER KIT ................................................................................................................................................. 12
PRODUCT DESIGN ....................................................................................................................................... 13
ELECTRICAL WIRING ............................................................................................................................................................. 1 4
LINE VOLTAGE W IRING ......................................................................................................................................................... 1 5
EXPANSION VALVE (TXV) SYSTEM ......................................................................................................................................... 15
SYSTEM OPERATION .................................................................................................................................... 17
* PC15/ * PH16* * H41* *
COOLING .............................................................................................................................................................................. 17
COOLING CYCLE .................................................................................................................................................................... 1 7
HEATING CYCLE ..................................................................................................................................................................... 17
DEFROST CYCLE..................................................................................................................................................................... 18
FAN OPERATION ................................................................................................................................................................... 18
SCHEDULED MAINTENANCE ........................................................................................................... 21
ECM M OTOR......................................................................................................................................................................... 1 8
ONCE A M ONTH .................................................................................................................................................................... 2 1
ONCE A YEAR ........................................................................................................................................................................ 21
TEST EQUIPM ENT .................................................................................................................................................................. 21
SERVICING................................................................................................................................................... 22
COOLING/ HEAT PUM P- SERVICE ANALYSIS GUIDE .................................................................................................................... 22
S-1 CHECKING VOLTAGE.......................................................................................................................................................... 23
S-2 CHECKING W IRING ............................................................................................................................................................ 23
S-3 CHECKING THERM OSTAT, W IRING, AND ANTICIPATOR ........................................................................................................ 23
S-3A Thermostat and W iring .................................................................................................................................................. 23
S-3B Cooling Anticipator ......................................................................................................................................................... 24
S-3C Heating Anticipator ........................................................................................................................................................ 24
S-4 CHECKING TRANSFORM ER AND CONTROL CIRCUIT ............................................................................................................ 24
S-7 CHECKING CONTACTOR AND/ OR RELAYS.......................................................................................................................... 24
S-8 CHECKING CONTACTOR CONTACTS.................................................................................................................................... 24
S-11 CHECKING LOSS OF CHARGE PROTECTOR ........................................................................................................................ 25
S-12 CHECKING HIGH PRESSURE CONTROL .......................................................................................................... 25
S-15 CHECKING CAPACITOR .................................................................................................................................................... 25
S-15A Resistance Check .......................................................................................................................................................... 26
S-15B Capacitance Check ........................................................................................................................................................ 26
S-16 CHECKING M OTORS ........................................................................................................................................................ 27
S-16A CHECKING FAN AND BLOW ER M OTOR W INDINGS (PSC M OTORS) .................................................................................. 27
S-16D CHECKING EEM (ENERGY EFFICIENT M OTOR) M OTORS ................................................................................................... 27
S-17 CHECKING COM PRESSOR W INDINGS ............................................................................................................................... 28
S-17A Resistance Test ............................................................................................................................................................. 28
S-17B Ground Test ................................................................................................................................................................. 28
S-17D Operation Test ............................................................................................................................................................. 29










