Service Guide
SYSTEM OPERATION
16
Damage from condensate usually shows up rst in the crown.
If any of the following trouble signs are present, the condition
of the crown is not satisfactory:
a) Crown leaning
b) Bricks missing
c) Mortar missing
d) Tile liner cracked
e) No tile liner
f) Salt staining at mortar joints. (White stains, and mortar
becomes sandy and/or erodes.)
For problems a, b, or c, see Fix 3. If problems d, e, or f are
present, see Fix 4. It may be necessary to
follow both Fix 3 and Fix 4.
A cleanout (dropleg) must be present such that the upper
edge of the cleanout cover is at least 12 inches below the
lower edge of the lowest chimney inlet opening.
A chimney without a cleanout could become partially blocked
by debris. If no cleanout is present, the chimney must be
relined (Fix 4).
Remove the cleanout cover, and examine the cleanout for
debris. If signicant amounts of any of the following are found:
• Fuel oil residue
• Bricks
• Mortar or sand
• Pieces of the tile liner
• Rusted pieces of the metallic liner
reline the chimney (Fix 4).
If a metal liner is present, it must be checked. It cannot be
assumed that all existing metal liners are correctly installed
and in good condition.
Remove the lowest existing vent connector, and examine
the inside of the elbow or tee at the base of the liner. A small
amount of soot may be considered acceptable, provided the
installer vacuums it away. If rusted pieces of the liner have
collected here, the metal liner must be removed and replaced
(Fix 4).
Next, gently tap the inside of the liner with a Phillips
screwdriver. If the screwdriver perforates the liner, or if the
tapping does not sound like metal hitting metal, the liner must
be removed and replaced (Fix 4).
Remember that all appliances must be vented inside the liner.
Venting one appliance inside the liner and another appliance
outside the liner is not acceptable.
Next, use a ashlight and small mirror to sight up the liner. B
vent must be supported so as to not come into direct contact
with the chimney walls or tile liner. If it is not, it can probably
be rehung so as to be acceptable. A thimble or re stop may
be helpful here.
Flexible liners should be hung straight or nearly straight. If it
is spiraled in the chimney and in good condition, it should be
rehung. To do this, break the top seal; pull up and cut o the
excess liner length, and ret the top seal. Use caution when
doing this, as the cut edges of exible liners may be sharp.
The surfaces of the liner must be physically sound. If gaps
or holes are present, the metal liner must be removed and
replaced (Fix 4).
Finally, conrm that the metal liner is the correct size for the
appliances to be installed. Use the GAMA tables and rules.
If a metal liner is not present, a clay tile liner must be present,
or the chimney must be lined (Fix 4).
Use a ashlight and small mirror at the cleanout or vent
connector to inspect the clay tile liner. If any of the following
problems are present:
• Tile sections misaligned
• Tile sections missing
• Gaps between tile sections
• Signs of condensate drainage at the cleanout or vent
connectors
• Mortar protruding from between tile sections
• Use of sewer pipe or drainage pipe rather than an
approved re clay tile
reline the chimney (Fix 4).
Next, measure the size of the liner. It may be possible to do
this from the cleanout. The liner must be at least as large as
the minimum size established by the tables in National Fuel
Gas Code NFPA 54/ANSI Z223.1 - latest edition and in the
National Standard of Canada, CAN/CGA B149.1 and CAN/
CGA B149.2 - latest editions and amendments. If the liner
is too small or too large, then the chimney must be relined
(Fix 4).
If gas-red appliances are to be vented into a clay tile liner,
a source of dilution air is required.
Dilution air cannot be obtained through:
• Induced draft appliances
• Natural draft appliances with vent dampers
Sucient dilution air can ordinarily be obtained through the
draft hood of a natural draft appliance only if the appliance’s
vent connector does not include a vent damper.
If dilution air will not be available, the chimney must be relined
(Fix 4).
If Checks 1 through 6 have been satisfactory, and the liner is
an acceptable size as determined by the tables in National
Fuel Gas Code NFPA 54/ANSI Z223.1 - latest edition and in
the National Standard of Canada, CAN/CGA B149.1 and CAN/
CGA B149.2 - latest editions and amendments, then the clay
tile liner can probably be used as a vent for the gas appliances.
However, the installer must keep in mind the following factors
which may render the tile liner unsuitable for use as a vent: