Installation Instructions
54
HIGH VOLTAGE !
T
O
AVOID
PERSONAL
INJURY
OR
DEATH
DUE
TO
ELECTRICAL
SHOCK
,
DISCONNECT
ELECTRICAL
POWER
BEFORE
PERFORMING
ANY
SERVICE
OR
MAINTENANCE
.
WARNING
Burner Flame
Figure 42
BURNERS
Visually inspect the burner flames periodically during the heating
season. Turn on the furnace at the thermostat and allow several
minutes for flames to stabilize, since any dislodged dust will
alter the flames normal appearance. Flames should be stable,
quiet, soft, and blue (dust may cause orange tips but they must
not be yellow). They should extend directly outward from the
burners without curling, floating, or lifting off. Flames must not
impinge on the sides of the heat exchanger firing tubes.
INDUCED DRAFT AND CIRCULATOR BLOWERS
The bearings in the induced draft blower and circulator blower
motors are permanently lubricated by the manufacturer. No fur-
ther lubrication is required. Check motor windings for accumu-
lation of dust which may cause overheating. Clean as necessary.
CONDENSATE TRAP AND DRAIN SYSTEM (QUALIFIED SERVICER
ONLY)
Annually inspect the drain tubes, drain trap, and field-supplied
drain line for proper condensate drainage. Check drain system
for hose connection tightness, blockage, and leaks. Clean or
repair as necessary.
T
O
AVOID
ELECTRICAL
SHOCK
,
INJURY
OR
DEATH
,
DISCONNECT
ELECTRICAL
POWER
BEFORE
PERFORMING
ANY
MAINTENANCE
. I
F
YOU
MUST
HANDLE
THE
IGNITER
,
HANDLE
WITH
CARE
. T
OUCHING
THE
IGNITER
ELEMENT
WITH
BARE
FINGERS
,
ROUGH
HANDLING
OR
VIBRATION
COULD
DAMAGE
THE
IGNITER
RESULTING
IN
PREMATURE
FAILURE
. O
NLY
A
QUALIFIED
SERVICER
SHOULD
EVER
HANDLE
THE
IGNITER
.
WARNING
FLAME SENSOR (QUALIFIED SERVICER ONLY)
Under some conditions, the fuel or air supply can create a nearly
invisible coating on the flame sensor. This coating acts as an
insulator causing a drop in the flame sense signal. If the flame
sense signal drops too low the furnace will not sense flame and
will lock out. The flame sensor should be carefully cleaned by a
qualified servicer using steel wool.
FLUE PASSAGES (QUALIFIED SERVICER ONLY)
The heat exchanger flue passageways should be inspected at the
beginning of each heating season.
B
EFORE
L
EAVING
AN
I
NSTALLATION
• Cycle the furnace with the thermostat at least three times.
Verify cooling and fan only operation.
• Review the Owner’s Manual with the homeowner and
discuss proper furnace operation and maintenance.
• Leave literature packet near furnace.
R
EPAIR
AND
R
EPLACEMENT
P
ARTS
• When ordering any of the listed functional parts, be sure
to provide the furnace model, manufacturing, and serial
numbers with the order.
• Although only functional parts are shown in the parts list,
all sheet metal parts, doors, etc. may be ordered by
description.
• Parts are available from your distributor.
Functional Parts List-
Gas Valve
Blower Motor
Gas Manifold
Blower Wheel
Natural Gas Orifice
Blower Mounting Bracket
Propane Gas Orifice
Blower Cutoff
Igniter
Blower Housing
Flame Sensor
Transformer
Rollout Limit Switch
Heat Exchanger with
Primary Limit Switch
Recuperator Coil
Auxiliary Limit Switch
Coil Front Cover
Pressure Switch
Integrated Control Module
Induced Draft Blower
Transformer
Door Switch