Install Instructions
Table Of Contents
- Safety Considerations
- Electrostatic Discharge (ESD) Precautions
- To The Installer
- Product Application
- Location Requirements & Considerations
- Clearances and Accessibility
- Combustion & Ventilation Requirements
- Installation Positions
- Horizontal Applications & Considerations
- Vent Pipe & Combustion Air Pipe
- Materials – Installations In The U.S.A.
- Materials – Installations In Canada
- Pipe Installation
- Combustion Air Pipe Connection
- Vent/Intake Terminations For Installation of Multiple Direct Vent Furnaces
- Condensate Drain Lines & Drain Trap
- General Drain Information
- Field Supplied Drain
- Upflow Model Installed Vertically
- Drain Exiting Right Side
- Drain Exiting Left Side
- Upflow Model Installed Horizontally with Right Side Down
- Upflow Model Installed Horizontally with Left Side Down
- Upflow Model Installed Horizontally With Left Side Down - Alternate
- CounterFlow Model Installed Vertically
- Drain Exiting Left Side (See Figure 28)
- Drain Exiting Right Side (See Figure 29)
- Counterflow Model Installed Horizontally with Right Side Down (See Figure 30)
- Counterflow Model Installed Horizontally with Left Side Down (See Figure 31)
- Electrical Connections
- Gas Supply and Piping
- High Altitude Installation
- Circulating Air & Filters
- Filters - Read This Section Before Installing The Return Air Duct work
- Startup Procedure & Adjustment
- Gas Supply Pressure Measurement
- Operational Checks
- Safety Circuit Description
- Maintenance
- Filters
- Before Leaving an Installation
- Repair and Replacement Parts
- Special Instructions for Products Installed in the State of Massachusetts
63
power sources may be present. Failure to do so may cause property
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PROPERLY PO
LARIZED
SWITCH (PRESS.)
FIELD SPLICE
FIELD GND
EQUIPMENT G
ND
INTERNAL TO
PROT. DEVICE
INTEGRATED CONTROL
PLUG CONNE
CTION
SWITCH (TEMP.)
JUNCTION
LOW VOLTAGE (24V)
OVERCURRENT
TERMINAL
IGNITER
LOW VOLTAGE FIELD
HI VOLTAGE (115V)
HI VOLTAGE FIELD
NOTES:
1. SET HEAT ANTICIPATOR ON ROOM THERMOSTAT AT 0.7 AMPS.
2. MANUFACTURER'S SPECIFIED REPLACEMENT PARTS MUST BE USED
WHEN SERVICING.
3. IF ANY OF THE ORIGINAL WIRE AS SUPPLIED WITH THE FURNACE
MUST BE REPLACED IT MUST BE REPLACED WITH WIRING MATERIAL
HAVING A TEMPERATURE RATING OF AT LEAST 105
C. USE COPPER
CONDUCTORS ONLY.
4. UNIT MUST BE PERMANENTLY GROUNDED AND CONFORM TO N.E.C.
AND LOCAL CODES.
5. TO RECALL THE LAST 6 FAULTS, MOS
T RECENT TO LEAST RECENT,
DEPRESS SWITCH FOR MORE THAN 2 SECONDS WHILE IN STANDBY
(NO THERMOSTAT INPUTS)
COLOR CODES:
PK PINK
BR BROWN
WH WHITE
BL BLUE
GY GRAY
RD RED
YL YELLOW
OR ORANGE
PU PURPLE
GN GREEN
BK BLACK
1
2
3
4
5
6
7
8
9
10
11
12
READ CODES FROM LEFT TO RIGHT
EAC-H
XFMR-H
CIRC-H
LINE-H
E20
E39
E2
E1
E15
E8
E5
E4
E3
E7
E6
LEFT
CENTER
RIGHT
SW
3
3
1
3
1
3
SW
1
R
2
2
3
S
W
2
6
R
2
2
6
TWIN DEHUM 24V HUM
E21
E34
E24
W/W1 R G R Y/Y1 Y2
RD
BL
RD
YL
YL
BK
BK
BK
WH
WH
WH
GY
OR
GN
PU
PU
PU
NEUT2
NEUT1
CIRC-N
EAC-N
HUM-N
XFMR-N
LINE-N
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TR (7)
G
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TH (3)
24V THERMOSTAT CONNECTIONS N.E.C. CLASS 2 WIRE
GAS VALVE
TRANS
FORMER
HLI (8)
Y
2
Y
1
R
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(6
)
O
MV (10)
W
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PS1(5)
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4
V
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NO
HI
MVC (11)
BLWR
AIR
INDOOR
CIRCULATOR
R
TO
MICRO
TO
T
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+
V
D
C
40 VA
INTERGRATED CONTROL MODULE
RLI (12)
A
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M
IT
HLO (1)
Seven Segment Display
Error Code Status
Seg#3 Seg#2 Seg#1
Internal Faults or IRQ Loss
EEE
Lockout Due to Excessive Retries or Recycles E E 0
Pressure Switch Stuck Closed E E 1
Pressure Switch Open
E E 2
Open High Limit Switch E E 3
Flame Detected When no Flame Should be Present E E 4
Open Fuse E E 5
Low Flame Signal E E 6
Ignitor Relay Fault E E L
Reversed Line Polarity or Grounding Error E E A
Internal Gas Valve Error
E E b
External Gas Valve Error E E C
Open Rollout Switch E 1 1
Ignitor Ope
n
E E n
Inducer Relay Error E E j
TWIN Error E E H
RD
C
2
M
I
1
2
RD
BK
BK
WH
WH
WH
WH
Grounding Error E 1 0
5
3 41 2
R
D
B
K
O
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B
L
Y
L
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B
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T
1
T
2
T
3
T
4
T
5
C
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GY
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