Install Instructions
Table Of Contents
- Safety Considerations
- Electrostatic Discharge (ESD) Precautions
- To The Installer
- Product Application
- Location Requirements & Considerations
- Clearances and Accessibility
- Combustion & Ventilation Requirements
- Installation Positions
- Horizontal Applications & Considerations
- Vent Pipe & Combustion Air Pipe
- Materials – Installations In The U.S.A.
- Materials – Installations In Canada
- Pipe Installation
- Combustion Air Pipe Connection
- Vent/Intake Terminations For Installation of Multiple Direct Vent Furnaces
- Condensate Drain Lines & Drain Trap
- General Drain Information
- Field Supplied Drain
- Upflow Model Installed Vertically
- Drain Exiting Right Side
- Drain Exiting Left Side
- Upflow Model Installed Horizontally with Right Side Down
- Upflow Model Installed Horizontally with Left Side Down
- Upflow Model Installed Horizontally With Left Side Down - Alternate
- CounterFlow Model Installed Vertically
- Drain Exiting Left Side (See Figure 28)
- Drain Exiting Right Side (See Figure 29)
- Counterflow Model Installed Horizontally with Right Side Down (See Figure 30)
- Counterflow Model Installed Horizontally with Left Side Down (See Figure 31)
- Electrical Connections
- Gas Supply and Piping
- High Altitude Installation
- Circulating Air & Filters
- Filters - Read This Section Before Installing The Return Air Duct work
- Startup Procedure & Adjustment
- Gas Supply Pressure Measurement
- Operational Checks
- Safety Circuit Description
- Maintenance
- Filters
- Before Leaving an Installation
- Repair and Replacement Parts
- Special Instructions for Products Installed in the State of Massachusetts
43
Symptom
LED
Status
Fault Description Corrective Actions
Normal operation Normal operation None
Locate and correct gas interruption
Replace or realign igniter
Check flame sense signal, clean sensor if coated or
oxidized
Check flue piping for blockage, proper length, elbows, and
termination
Verify proper induced draft blower perform ance
Pressure switch circuit is closed at start of
heating cycle
Pressure switch contacts sticking
Short in pressure switch circuit wiring
Pressure switch circuit is not closed
Pressure switch hose blocked pinched, or
connected improperly
Inspect flue piping for blockage, proper
length, elbows, and termination
Check induced draft blower performance, correct as
necessary
Incorrect pressure switch set point or
malfunctioning switch contacts
Check press ure switch operation, replace as needed
Loose or im properly connected wiring Tighten or correct wiring connection
Primary limit circuit is open
Check filters and ductwork for blockage Clean filters or
remove obstruction
Insufficient conditioned air over the heat
exchanger
Check circulator blower speed and performance
Blocked filters, restrictive ductwork, im proper
circulator blower speed, or failed circulator
blower motor
Correct speed or replace blower motor if necessary
Loose or im properly connected wiring in high
limit circuit
Tighten or correct wiring connection
Flame sensed with no call for heat Correct short at flame sensor or in flam e sensor wiring
Short to ground in flame sense circuit
Lingering burner flame Slow closing gas
valve
Open fuse Replace fuse
Short in low voltage wiring Locate and correct short in low voltage wiring
TROUBLESHOOTING CHART
Furnace fails to operate
Furnace lockout due to an excessive number
of ignition “retries” (3 total)
Failure to establish flame
Loss of flame after establishment
Furnace fails to operate Replace low stage pressure switch Repair short in wiring
Induced draft blower runs
continuously with no furnace
operation
Inspect pressure switch hose, repair/replace if necessary
Blocked flue and/or inlet air pi
pe, blocked
drain system or weak induced draft blower
Circulator blower runs
continuously
No furnace operation
Induced draft blower and
circulator blower runs
continuously
No furnace operation
Check for lingering or lazy flame Verify proper operation of
gas valve
No furnace operation
• Press either the Left or Right switch until L 6 F is displayed.
• Press the center switch to view stored faults.
• Press and hold the center switch for 5 to 30 seconds.
• All stored faults will be erased, and the display will ash - - - three times and return to L 6 F.