Install Instructions
Table Of Contents
- Safety Considerations
- Electrostatic Discharge (ESD) Precautions
- To The Installer
- Product Application
- Location Requirements & Considerations
- Clearances and Accessibility
- Combustion & Ventilation Requirements
- Installation Positions
- Horizontal Applications & Considerations
- Vent Pipe & Combustion Air Pipe
- Materials – Installations In The U.S.A.
- Materials – Installations In Canada
- Pipe Installation
- Combustion Air Pipe Connection
- Vent/Intake Terminations For Installation of Multiple Direct Vent Furnaces
- Condensate Drain Lines & Drain Trap
- General Drain Information
- Field Supplied Drain
- Upflow Model Installed Vertically
- Drain Exiting Right Side
- Drain Exiting Left Side
- Upflow Model Installed Horizontally with Right Side Down
- Upflow Model Installed Horizontally with Left Side Down
- Upflow Model Installed Horizontally With Left Side Down - Alternate
- CounterFlow Model Installed Vertically
- Drain Exiting Left Side (See Figure 28)
- Drain Exiting Right Side (See Figure 29)
- Counterflow Model Installed Horizontally with Right Side Down (See Figure 30)
- Counterflow Model Installed Horizontally with Left Side Down (See Figure 31)
- Electrical Connections
- Gas Supply and Piping
- High Altitude Installation
- Circulating Air & Filters
- Filters - Read This Section Before Installing The Return Air Duct work
- Startup Procedure & Adjustment
- Gas Supply Pressure Measurement
- Operational Checks
- Safety Circuit Description
- Maintenance
- Filters
- Before Leaving an Installation
- Repair and Replacement Parts
- Special Instructions for Products Installed in the State of Massachusetts
28
Inlet gas supply pressures must be maintained within
the ranges specied in the following table. The supply
pressure must be constant and available with all other
household gas red appliances operating. The minimum
gas supply pressure must be maintained to prevent
unreliable ignition. The maximum must not be exceeded
to prevent unit overring.
T
O
AVOID
POSSIBLE
UNSATISFACTORY
OPERATION
OF
EQUIPMENT
DAMAGE
DUE
TO
UNDERFIRING
OR
EQUIPMENT
,
USE
THE
PROPER
SIZE
OF
NATURAL
/
PROPANE
GAS
PIPING
NEEDED
WHEN
RUNNING
PIPE
FROM
THE
METER
/
TANK
TO
THE
FURNACE
.
When this furnace is installed at high altitude, the
appropriate High Altitude Kit including orices and a
pressure switch(s) must be installed. These changes are
necessary to compensate for the natural reduction in the
density of both the gas fuel and the combustion air at
higher altitude.
Installation of this furnace at altitudes above 7000 ft (2134
m), shall be made in accordance with the Listed High
Altitude Conversion Kit available with this furnace.
Do not de-rate the furnace by adjusting the manifold
pressure to a lower pressure than specied on the furnace
rating plate. The combination of the lower air density and
a lower manifold pressure will prohibit the burner orice
from drawing the proper amount of air into the burner. This
may cause incomplete combustion, ashback, and yellow
tipping.
In some areas the gas supplier may articially derate the
gas in an eort to compensate for the eects of altitude.
If the gas is articially derated, the appropriate orice size
must be determined based upon the BTU/ft³ content of
the derated gas and the altitude. Refer to the National
Fuel Gas Code, NFPA 54/ANSI Z223.1, and information
provided by the gas supplier to determine the proper
orice size. A dierent pressure switch may be required
at high altitude regardless of the BTU/ft³ content of the
fuel used. Consult the furnace Specication Sheet. All
conversions must be performed by a qualied installer, or
service agency.
This furnace is shipped from the factory congured for
natural gas at standard altitude. To operate this furnace
on L.P. gas, a LPM-07 LP Conversion kit must be used.
Propane gas installations require an orice and spring
change to compensate for the energy content dierence
between natural and propane gas.
Two furnaces of the same model may be twinned. The
integrated control board has a 3/16” terminal labeled
“TWIN” located beside the low voltage thermostat
connection strip. Twinning allows simultaneous operation
of two furnaces and forces the indoor blower motors of
each furnace to operate synchronously into a common
duct system. Using the twinning function will require only
eld installed wiring with no external kits or parts. The
staging and speed tap options must be set the same on
both furnaces.
the furnaces are in phase, check from L1 to L1 on each
ROOM THERMOSTAT
Y2
Y/Y1
C
G
R
W
Y2
Y/Y1
C
G
R
W
Y2
Y/Y1
C
G
R
W
TWIN
TWIN
COND UNIT
CONTACTOR
COND UNIT
CONTACTOR
FURNACE 1
FURNACE 2
T
O
PREVENT
UNRELIABLE
OPERATION
OR
EQUIPMENT
DAMAGE
,
THE
GAS
MANIFOLD
PRESSURE
MUST
BE
AS
SPECIFIED
ON
THE
UNIT
RATING
PLATE
. O
NLY
MINOR
ADJUSTMENTS
SHOULD
BE
MADE
BY
ADJUSTING
THE
GAS
VALVE
PRESSURE
REGULATOR
.
P
OSSIBLE
PROPERTY
DAMAGE
,
PERSONAL
INJURY
OR
DEATH
MAY
OCCUR
IF
THE
CORRECT
CONVERSION
KITS
ARE
NOT
INSTALLED
. T
HE
APPROPRIATE
KITS
MUST
BE
APPLIED
TO
ENSURE
SAFE
AND
PROPER
FURNACE
OPERATION
. A
LL
CONVERSIONS
MUST
BE
PERFORMED
BY
A
QUALIFIED
INSTALLER
OR
SERVICE
AGENCY
.
Natural Gas Minimum: 4.5" w.c. Maximum: 10.0" w.c.
Propane Gas Minimum: 11.0" w.c. Maximum: 13.0" w.c.
The furnace rating plate includes the approved furnace gas
input rating and gas types. The furnace must be equipped
to operate on the type of gas applied. This includes any
conversion kits required for alternate fuels and/or high
altitude.