GM9S96 Service Manual

SERVICING
40
WARNING



1. 󰀨-
󰀨-
partment door to gain access to the gas valve.
2. Connect a calibrated manometer (or appropriate gas
pressure gauge) at the gas valve outlet pressure
tap. Refer to Measuring Gas Pressure: Single Stage
Valves
connections.
WARNING

3. Turn ON the gas and electrical power supply and op-
erate the furnace.
4.       
Adjust manifold pressure using the table below.

3.5" w.c.

10.0" w.c.


-


5. White-Rodgers 36J22 Valves:
a. Back outlet pressure test screw (inlet/outlet pres-
sure boss) out one turn (counterclockwise, not
more than one turn).
b. Attach a hose and manometer to the outlet pres-
sure outlet pressure boss.
c. Turn ON the gas supply.
d. Turn on power and close thermostat “R” and “W1”
contacts to provide a call for heat.
e. Measure the gas manifold pressure with burners
Manifold
Gas Pressure table shown below.
f. Remove regulator cover screw from the outlet
pressure regulator adjust tower and turn screw
clockwise to increase pressure or counterclock-
wise to decrease pressure. Replace regulator
cover screw.
g. 󰀨
system.
h. Remove the manometer hose from the hose barb

i. Turn outlet pressure test screw in to seal pressure
port (clockwise, 7 in-lb minimum).
6. Honeywell VR8215 Valve:
a. Remove the outlet pressure boss plug. Install an

tap.
b. Attach a hose and manometer to the outlet pres-

c. Turn ON the gas supply.
d. Turn on power and close thermostat “R” and “W1”
contacts to provide a call for low stage heat.
e. Measure the gas manifold pressure with burners
Manifold
Gas Pressure table shown.
f. Remove regulator cover screw from the outlet
pressure regulator adjust tower and turn screw
clockwise to increase pressure or counterclock-
wise to decrease pressure. Replace regulator
cover screw.
g. 󰀨
system.
h. Remove the manometer hose from the hose barb

i. -
let pressure tap. Replace the outlet pressure boss
plug and seal with a high quality thread sealer.
WARNING


-



7. Turn on gas to furnace and check for leaks. If leaks
are found, repair and then reinstall burner compart-
ment door.
8. Turn on electrical power and verify proper unit operation.
Pressure Regulator
Adjustment
(Under Cap Screw)
Gas Valve
On/Off
Selector
Switch
INLET
OUTLET
Inlet Pressure
Tap
Outlet Pressure
Tap
