GM9S92 Installation Manual
Table Of Contents
- Safety Considerations
- Electrostatic Discharge (ESD) Precautions
- To The Installer
- Product Application
- Location Requirements & Considerations
- Clearances and Accessibility
- Combustion & Ventilation Requirements
- Installation Positions
- Horizontal Applications & Considerations
- Vent Pipe & Combustion Air Pipe
- Materials – Installations In The U.S.A.
- Materials – Installations In Canada
- Pipe Installation
- Combustion Air Pipe Connection
- Vent/Intake Terminations For Installation of Multiple Direct Vent Furnaces
- Condensate Drain Lines & Drain Trap
- General Drain Information
- Field Supplied Drain
- Upflow Model Installed Vertically
- Drain Exiting Right Side
- Drain Exiting Left Side
- Upflow Model Installed Horizontally with Right Side Down
- Upflow Model Installed Horizontally with Left Side Down
- Upflow Model Installed Horizontally With Left Side Down - Alternate
- CounterFlow Model Installed Vertically
- Drain Exiting Left Side (See Figure 28)
- Drain Exiting Right Side (See Figure 29)
- Counterflow Model Installed Horizontally with Right Side Down (See Figure 30)
- Counterflow Model Installed Horizontally with Left Side Down (See Figure 31)
- Electrical Connections
- Gas Supply and Piping
- High Altitude Installation
- Circulating Air & Filters
- Filters - Read This Section Before Installing The Return Air Duct work
- Startup Procedure & Adjustment
- Gas Supply Pressure Measurement
- Operational Checks
- Safety Circuit Description
- Maintenance
- Filters
- Before Leaving an Installation
- Repair and Replacement Parts
- Special Instructions for Products Installed in the State of Massachusetts
12
3. Locate 24” x 1/4” tube in bag assembly.
4. Install one end on front cover pressure switch.
5. Route tube to lower port on collector box cover and
cut o excess tubing.
In horizontal applications the condensate drain trap is
secured to the furnace side panel, suspending it below the
furnace. A minimum clearance of 5.5” below the furnace
must be provided for the drain trap. Additionally, the
appropriate downward piping slope must be maintained
from the drain trap to the drain location. Refer to
Condensate Drain Trap and Lines for further details. If the
drain trap and drain line will be exposed to temperatures
near or below freezing, adequate measures must be taken
to prevent condensate from freezing.
Leveling ensures proper condensate drainage from the
heat exchanger. For proper ue pipe drainage, the furnace
must be level lengthwise from end to end. The furnace
should have a slight tilt from back to front with the access
doors downhill from the back panel approximately 1/2
to 3/4 inches. The slight tilt allows the heat exchanger
condensate, generated in the recuperator coil, to ow
forward to the recuperator coil front cover.
This furnace has provisions allowing for electrical and gas
line connections through either side panel. In horizontal
applications the connections can be made either through
the “top” or “bottom” of the furnace.
A drain pan must be provided if the furnace is installed
above a conditioned area. The drain pan must cover the
entire area under the furnace (and air conditioning coil if
applicable).
If the drain line is routed through an area which may see
temperatures near or below freezing, precautions must be
taken to prevent condensate from freezing within the drain
line.
P
OSSIBLE
PROPERTY
DAMAGE
,
PERSONAL
INJURY
OR
DEATH
MAY
OCCUR
IF
THE
CORRECT
CONVERSION
KITS
ARE
NOT
INSTALLED
. T
HE
APPROPRIATE
KITS
MUST
BE
APPLIED
TO
ENSURE
SAFE
AND
PROPER
FURNACE
OPERATION
. A
LL
CONVERSIONS
MUST
BE
PERFORMED
BY
A
QUALIFIED
INSTALLER
OR
SERVICE
AGENCY
.
High
Stage
Low
Stage
Natural None
#45 3.5" w.c. 1.9" w.c. None
Propane
LPM-07*
1
1.25mm 10.0" w.c. 6.0" w.c. None
Gas
Altitude
Kit
Orifice
Manifold Pressure
Pressure
Switch
Change
0-7000
1
LPM-07* supports both Honeywell and White-Rodgers 1-stage valves
NOTE: In Canada, gas furnaces are only certified to 4500 feet.