GCVM96 & GMVM96 Installation Instructions

7
1 Gas Valve
2 Gas Line Entrance (Alternate)
3 Pressure Switch(es)
4 Gas Manifold
5 Combustion Air Intake Connection
6 Hot Surface Igniter
7 Rollout Limit
8 Burners
9 Flame Sensor
10 Flue Pipe Connection
11 Flue Pipe
12 Primary Limit
13 Gas Line Entrance
14 Flue Pipe Connection (Alternate)
15 Rubber Elbow
16 Variable-Speed Induced Draft Blower
17 Electrical Connection Inlets (Alternate)
18 Coil Front Cover Pressure Tap
19 Coil Front Cover Drain Port
20 Drain Line Penetrations
21 Drain Trap
22 Blower Door Interlock Switch
23 Inductor (Not All Models)
24 Two-Stage Integrated Control Module
(with fuse and diagnostic LED)
25 24 Volt Thermostat Connections
26 Transformer (40 VA)
27 ECM Variable Speed Circulator Blower
28 Auxiliary Limit
29 Junction Box
30 Electrical Connection Inlets
31 Coil Front Cover
32 Combustion Air Inlet Pipe (*CVM96 only)
33 "H" Fitting
P RODUCT A PPLICATION
This furnace is primarily designed for residential home-heating ap-
plications. It is NOT designed or certified for use in mobile homes,
trailers or recreational vehicles. Neither is it designed or certified
for outdoor applications. The furnace must be installed indoors
(i.e., attic space, crawl space, or garage area provided the garage
area is enclosed with an operating door).
This furnace can be used in the following non-industrial commer-
cial applications:
Schools, Office buildings, Churches, Retail stores,
Nursing homes, Hotels/motels, Common or office areas
In such applications, the furnace must be installed with the follow-
ing stipulations:
• It must be installed per the installation instructions
provided and per local and national codes.
• It must be installed indoors in a building constructed on
site.
• It must be part of a ducted system and not used in a free
air delivery application.
• It must not be used as a “make-up” air unit.
• It must be installed as a two-pipe system.
• All other warranty exclusions and restrictions apply This
furnace is an ETL dual-certified appliance and is
appropriate for use with natural or propane gas (NOTE: If
using propane, a propane conversion kit is required).
Dual certification means that the combustion air inlet pipe is OP-
TIONAL and the furnace can be vented as a:
Non-direct vent (single pipe) central forced air furnace in
which combustion air is taken from the installation area
or from air ducted from the outside or,
Direct vent (dual pipe) central forced air furnace in which
all combustion air supplied directly to the furnace burners
through a special air intake system outlined in these
instructions.
This furnace may be used as a construction site heater ONLY if
all of the following conditions are met:
• The vent system is permanently installed per these
installation instructions.
• A room thermostat is used to control the furnace. Fixed
jumpers that provide continuous heating CANNOT be
used and can cause long term equipment damage.
• Return air ducts are provided and sealed to the furnace.
• A return air temperature range between 60ºF (16ºC) and
80ºF (27ºC) is maintained.
• Air filters are installed in the system and maintained during
construction replaced as appropriate during construction,
and upon completion of construction.
• The input rate and temperature rise are set per the furnace
rating plate.
• 100% outside air is provided for combustion air
requirements during construction. Temporary ducting can
be used.
NOTE: Do not connect the temporary duct directly to the
furnace. The duct must be sized for adequate combustion
and ventilation in accordance with the latest edition of
the National Fuel Gas Code NFPA 54/ANSI Z223.1 or
CAN/CSA B149.1 Installation Codes.
• The furnace heat exchanger, components, duct system,
air filters and evaporator coils are thoroughly cleaned
following final construction clean up.
• All furnace operating conditions (including ignition, input
rate, temperature rise and venting) are verified according
to these installation instructions.
NOTE: The Commonwealth of Massachusetts requires that the
following additional requirements must also be met:
• Gas furnaces must be installed by a licensed plumber or
gas fitter.
• A T-handle gas cock must be used.
• If the unit is to be installed in an attic, the passageway to
and the service area around the unit must have flooring.
To ensure proper furnace operation, install, operate and
maintain the furnace in accordance with these installation
and operation instructions, all local building codes and or-
dinances. In their absence, follow the latest edition of the Na-
tional Fuel Gas Code (NFPA 54/ANSI Z223.1), and/or CAN/CSA