ASPT Service Manual
Table Of Contents
- IMPORTANT INFORMATION
- PRODUCT IDENTIFICATION
- Checking Voltage
- Checking Wiring
- Checking Thermostat And Wiring
- Thermostat Wiring
- Checking Transformer And Control Circuit
- Checking Contactor And/Or Relays
- Checking Contactor Contacts
- Checking Fan Relay Contacts
- Checking Loss Of Charge Protector (Heat Pump Models)
- Checking High Pressure Control
- Checking Low Pressure Control
- Copeland Comfort Alertâ„¢ Diagnostics - 3-Wire module
- Copeland Coresenseâ„¢ Diagnostics - 3-Wire module
- Checking Capacitor
- Resistance Check Using A Digital Multi-Meter
- Capacitance Check Using A Digital Multi-Meter (In Capacitance Mode)
- Testing a Run Capacitor Under Load
- Checking Outdoor Fan and Blower Motors (PSC Motors)
- Checking Fan and Blower Motor (ECM Motors)
- Checking ECM Motor Windings
- ECM CFM Adjustments MBE/AEPF
- Blower Performance Data
- Checking High Efficiency Motors
- EEM Blower Replacement
- MBR/AR*F Electronic Blower Time Delay Relay
- Checking Compressor
- Resistance Test
- Ground Test
- Unloader Test Procedure
- Operation Test
- Checking 3-Phase Scroll Compressor Rotation
- Testing Crankcase Heater (Optional Item)
- Checking Reversing Valve and Solenoid
- Testing Defrost Control
- Testing Defrost Thermostat
- Checking Heater Limit Control(s)
- Checking Heater Elements
- Electric Heater (Optional Item)
- Checking Heater Limit Control(s)
- Checking Heater Elements
- Refrigeration Repair Practice
- Leak Testing (Nitrogen or Nitrogen-Traced)
- Evacuation
- Charging
- Checking Compressor Efficiency
- Overfeeding
- Underfeeding
- Checking Superheat
- Subcooling on Expansion Valve System
- Checking Expansion Valve Operation
- Checking Restricted Liquid Line
- Overcharge Of Refrigerant
- Non-Condensables
- Compressor Burnout
- Refrigerant Piping
- Duct Static Pressures
- Single Piece Air Handler External Static
- Two Piece Air Handler External Static Pressure
- Furnace External Static Pressure
- Periodic Maintenance
WIRING DIAGRAMS
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
146
GSZ130181A[D/F/G], GSZ130241[B*/C*], GSZ130421A[G/H],
GSZ130301A[E/F/G/H], GSZ130361B*, GSZ140[18-30/48-60]1AA,
GSZ140[36-42]1AB, GSZ130181AC, GSZ130241BB, GSZ130301AD
GSZ130361B*, GSZ130421A*, GSZ130481AC, GSZ130601AC
USE N.E.C. CLASS 2 WIRE
NOTES:
1) TO INDOOR UNIT LOW VOLTAGE TERMINAL BLOC K & INDOOR THERMO STAT.
2) START ASSIST FA CTORY EQUIPPED WH EN REQUIRED.
3) USE COPPER CO ND UCTOR ON LY.
4) CRANKCASE HEATER & CRAN KCAS E HEAT ER SWITCH ARE FA CTORY INSTALLED OPTION
5) 40VA MINIMUM TRANSFOR MER IS REQUIRED .
6) COMM ON SIDE OF TR ANSFOR MER MUST BE GROUNDED.
COMP
ALTERNAT E DOUBLE
POLE CONTACTOR ONLY
IO
T1
C
M
A
I
N
R
A
U
X
5
S
SR
SA
2
1
RCCF
SC
T2
C
L1
L2
(IF USED)
NOTE 2
CH
C
F
M
A
I
N
A
U
X
IO
CM
01 40R00171 - B
OR
BL/PK
BL
RD
O
Y
C
R
C
O
LO
R
C ODE
BK ----------- ---- BLACK
BL/PK ---------- BL UE /PINK STRIPE
BR --------------- BROWN
GR---------------- GREEN
OR --------------- ORANGE
PU --------------- PURPLE
RD --------------- RED
WH -------------- WHITE
YL --------------- YELLOW
YL/PK----------- YE LLOW/PINK STRIPE
COMPONENT CODE
C --------------- CONTACTOR
CADM -------- COMFORT ALERT DIAGNOSTIC MODULE
CCR ----------- COMPRESSOR CONTACTOR RELAY
CH ------------- CRANKCASE HE AT ER
CHS ----------- CRANKCASE HEATER SWITCH
CM ------------ OUTDOOR FA N MOTOR
CMR ---------- CONDENSE R MOTOR RELAY
COMP -------- COMPRESSOR
CS ------------- COMP RESSOR SOLE NOID
DC ---- --------- DEFROST CONTROL
DFT ----------- DEFROST THERMOSTAT
DT ------------- DISCHARGE THERMOSTAT
HPS -------- --- HI GH PRESSURE SW ITCH
HVDR -------- HIGH VOLTAGE DEFROST RELAY
IO -------------- INTERNAL OVERLOAD
LPS ---- ------
LOW PRESSURE SWITCH
LV DR --------- LOW VOLTAGE DEFROST RELAY
LV JB --------- LOW VOLT AG E JU NCTION BOX
RCCF -------- - RUN CAPACI TO R FOR COMPRESS OR & FAN
RVC ----------- REVERSING VALV E COIL
SA ------------- START ASSIST
SC ------------- START CAPACITO R FOR COMPRESSOR (OPTIONAL)
SR ------------- START RELAY FOR COMPRESS OR (OPTIONAL)
CONTROLS SHOWN WITH THERM OSTAT IN 'OFF' POSITION.
OUTDOOR POWER SUPPLY
SEE RATING PLATE
WIRI NG CODE
FA C T
O RY WI
RI N
G
HI GH VOLTAGE
LOW VOLTAGE
OPTIONAL HIGH VOLT AGE
FIE
L D WI RI
N
G
HI GH VOLTAGE
LOW VOLTAGE
LVJB
CONTROL BOX
SC
RD BL
L2
T2
L1
T1
C
BK
BK
BK
RD
RD
BL
RD
RCCF
F
C
HERM
YL
YL
YL
BR
RD
PU
YL
RD
SR
5
2
1
BK
YL
BL
IO
CM
AUX
MAIN
BR
PU
YL
C
R
S
RD
BK
AUX
MAIN
COMP
YL/PK
LPS
EQUIPM ENT
GROUND
DF1
DF2
CH
LV DR
R
CNT
INDOOR POWE R SUPPLY
DFT
C
Y
DC
DFT
WH W2
DC
BL/PK
HPS
O
C
RV C
W2
R
HVDR
YL/PK
BK
RD
BK
PU
BK
BL
BL
PU
CHS
R-DFT
O-RV
C-RV
LPS
PS2
R-PS1
O
W
C
HPS
CCR
}
FIELD LOW
VO LTAG E
CONNECTI ONS
RD
BK
CH
CH S
RD
SA
(IF USED)
NOTE 2
DFT
RVC
RD
BK
BL/PK
BK
GR
Y
T1
L1
T2
L2
ALT ERNATE
DOUBLE POLE
CONTACTOR
R
DF1
DF2
0
0- RV
C-RV
W
LV DR
HVDR
CCR
CN T
0
DFT
R-DF T
R-PS1
Y
Y
C
R
C
C
PS 2
YL/PK
YL/PK
RD
RD
BL/PK
WH
OR
BK
BK
SEE NOTE 4
SEE NOTE 5 & 6
SEE NOTE 4
SEE NOTE 3
BK
BK
RD
NOTE 1
IO