ASPT Service Manual
Table Of Contents
- IMPORTANT INFORMATION
- PRODUCT IDENTIFICATION
- Checking Voltage
- Checking Wiring
- Checking Thermostat And Wiring
- Thermostat Wiring
- Checking Transformer And Control Circuit
- Checking Contactor And/Or Relays
- Checking Contactor Contacts
- Checking Fan Relay Contacts
- Checking Loss Of Charge Protector (Heat Pump Models)
- Checking High Pressure Control
- Checking Low Pressure Control
- Copeland Comfort Alert™ Diagnostics - 3-Wire module
- Copeland Coresense™ Diagnostics - 3-Wire module
- Checking Capacitor
- Resistance Check Using A Digital Multi-Meter
- Capacitance Check Using A Digital Multi-Meter (In Capacitance Mode)
- Testing a Run Capacitor Under Load
- Checking Outdoor Fan and Blower Motors (PSC Motors)
- Checking Fan and Blower Motor (ECM Motors)
- Checking ECM Motor Windings
- ECM CFM Adjustments MBE/AEPF
- Blower Performance Data
- Checking High Efficiency Motors
- EEM Blower Replacement
- MBR/AR*F Electronic Blower Time Delay Relay
- Checking Compressor
- Resistance Test
- Ground Test
- Unloader Test Procedure
- Operation Test
- Checking 3-Phase Scroll Compressor Rotation
- Testing Crankcase Heater (Optional Item)
- Checking Reversing Valve and Solenoid
- Testing Defrost Control
- Testing Defrost Thermostat
- Checking Heater Limit Control(s)
- Checking Heater Elements
- Electric Heater (Optional Item)
- Checking Heater Limit Control(s)
- Checking Heater Elements
- Refrigeration Repair Practice
- Leak Testing (Nitrogen or Nitrogen-Traced)
- Evacuation
- Charging
- Checking Compressor Efficiency
- Overfeeding
- Underfeeding
- Checking Superheat
- Subcooling on Expansion Valve System
- Checking Expansion Valve Operation
- Checking Restricted Liquid Line
- Overcharge Of Refrigerant
- Non-Condensables
- Compressor Burnout
- Refrigerant Piping
- Duct Static Pressures
- Single Piece Air Handler External Static
- Two Piece Air Handler External Static Pressure
- Furnace External Static Pressure
- Periodic Maintenance
WIRING DIAGRAMS
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
119
BT Uh NOMINALCFM
PURPLE 1800 0600
PI NK 2400 0800
YELL OW 3000 0950
RD
PK
PK
GR
PU
PU
YL
WH
F
123
54
24V
12345
CL GN
EM
YL
TABLE- 1
MOTOR CONNECTIONS
ONLY ONEWILL BE CONNECTED
(SEE NOTE 2)
UNU SED WIRESMUST HAVE THEIREND S TAPEDOR
CAPPED
WIRE COLOR
0140A00276 -A
SEE NOTE # 3
240V
TR
HTR 1
HTR 2*
TL1
TL2*
DISC
FIELD CONNECTIONS
SEE NOTE 2
USE N.E.C CLASS2WIRE
SEE NOTE 1
C
L1
L2
T1
T2
BL
BR
WH
BK
RD
BK
BL
WH
WH
RD
RD
BL
RD
BK
BR
BK
BK
BK
BK
RD
RD
RD
RD
GR/YL
BL
BL
BL
NOTES:
1. REDWIRETO BE ON TRANSFORMER
TERMINAL "3"FOR 230VOLTS AND ON
TERMINAL "2"FOR 208VOLTS.
2. CONFIRM SPEED TAPSELECTEDIS
APPROPRIATE FOR APPLICA TION. IF SPEED
TAPS NEEDS TO BE CHANGED, CONNECT
APPROPRIATEWIRE FROM MOTOR TO
"Y" FROM THERMOSTAT/CONDENSER (SEE TABLE-1).
3. ASTERI SK (*) INDICATESTHAT HEATING
ELEMEN T, THERMAL LIMIT, RELAY AND
INTERCONNECTING WIRESAND JUMPERS
OF HEATER #2 ARE DELETEDWITHSINGLE
ELEMENT UNITS.
4. COLOR CODES:
BK -BLACK
BL - BLUE
BR - BROWN
GR -GREEN
PU - PURPLE
RD -RED
WH -WHITE
YL -YELLOW
5. WIRING CODE:
FACTORYWIRING:
HIGH VOLTAGE
LOWVOLTAGE
FIELDWIRING:
HIGH VOLTAGE
6. COMPONENT CODE:
C - CONTACTOR
DISC -DISCONN ECTSWITCH
EM -EVAPORATER MOTOR
F - FUSE
HTR - HEATER ELEMENT
R -RELAY
SEQ -SEQUENCER
TL - THERMAL LIMIT
TR - TRANSFORMER
OPTIONAL
CONNECTION
BK
GR
RD
BK
BK
BK
BK
BK
RD
RD
RD
AWUF31[05/08]16AB, AWUF321016AB, AWUF[19,25]**