ASPT Service Manual
Table Of Contents
- IMPORTANT INFORMATION
- PRODUCT IDENTIFICATION
- Checking Voltage
- Checking Wiring
- Checking Thermostat And Wiring
- Thermostat Wiring
- Checking Transformer And Control Circuit
- Checking Contactor And/Or Relays
- Checking Contactor Contacts
- Checking Fan Relay Contacts
- Checking Loss Of Charge Protector (Heat Pump Models)
- Checking High Pressure Control
- Checking Low Pressure Control
- Copeland Comfort Alertâ„¢ Diagnostics - 3-Wire module
- Copeland Coresenseâ„¢ Diagnostics - 3-Wire module
- Checking Capacitor
- Resistance Check Using A Digital Multi-Meter
- Capacitance Check Using A Digital Multi-Meter (In Capacitance Mode)
- Testing a Run Capacitor Under Load
- Checking Outdoor Fan and Blower Motors (PSC Motors)
- Checking Fan and Blower Motor (ECM Motors)
- Checking ECM Motor Windings
- ECM CFM Adjustments MBE/AEPF
- Blower Performance Data
- Checking High Efficiency Motors
- EEM Blower Replacement
- MBR/AR*F Electronic Blower Time Delay Relay
- Checking Compressor
- Resistance Test
- Ground Test
- Unloader Test Procedure
- Operation Test
- Checking 3-Phase Scroll Compressor Rotation
- Testing Crankcase Heater (Optional Item)
- Checking Reversing Valve and Solenoid
- Testing Defrost Control
- Testing Defrost Thermostat
- Checking Heater Limit Control(s)
- Checking Heater Elements
- Electric Heater (Optional Item)
- Checking Heater Limit Control(s)
- Checking Heater Elements
- Refrigeration Repair Practice
- Leak Testing (Nitrogen or Nitrogen-Traced)
- Evacuation
- Charging
- Checking Compressor Efficiency
- Overfeeding
- Underfeeding
- Checking Superheat
- Subcooling on Expansion Valve System
- Checking Expansion Valve Operation
- Checking Restricted Liquid Line
- Overcharge Of Refrigerant
- Non-Condensables
- Compressor Burnout
- Refrigerant Piping
- Duct Static Pressures
- Single Piece Air Handler External Static
- Two Piece Air Handler External Static Pressure
- Furnace External Static Pressure
- Periodic Maintenance
WIRING DIAGRAMS
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
134
ASZ160[18-48]1L*
USE N. E.C. CLASS2WIRE
NOTES:
1) TO INDOOR UNIT LOWVOLTAGE TERMINAL BLOCK& INDOOR THERMOSTAT.
2) STARTASSISTFACTORY EQUIPPED WHEN REQUIRED.
3) USE COPPER CONDUCTOR ONLY.
4) CRANKCASE HE ATER & CRAN KCASE HE ATER SWITCH ARE FACTORY
INSTALLEDOPTION
5) 40VA MINIMUMTRANSFORMER IS REQUIRED.
6) COMMON SIDE OF TRANSFORMER MUSTBE GROUNDED.
COMP
ALTERNATEDOUBLE
POLE CONTACTORONLY
IO
T1
C
M
A
I
N
R
A
U
X
5
S
SR
SA
2
1
RCCF
SC
T2
C
L1
L2
(IF USED)
NOTE 2
CH
C
F
M
A
I
N
A
U
X
IO
CM
OR
BL
RD
O
Y
C
R
COL
OR C
ODE
BK --------------- BLACK
BL/PK ---------- BLUE/PINKSTRIPE
BR --------------- BROWN
GR---------------- GREEN
OR --------------- ORANGE
PU --------------- PURPLE
RD ---------------RED
WH -------------- WHITE
YL --------------- YELLOW
YL/PK-----------YELLOW/PINK STRI PE
OUTDOOR PO WER SUPP LY
SEE RATING PLATE
WIRING C
ODE
FACTORY W IRING
HIGH VOLTAGE
LOWVOLTAGE
OPTIONAL HIGH VOLTAGE
FIE
LD W
IRING
HIGH VOLTAGE
LVJB
CONTROLBOX
SC
RD
BL
L2
T2
L1
T1
C
RCCF
BR
SR
5
2
1
BK
YL
BL
IO
CM
AUX
MAIN
PU
YL/PK
LPS
EQUIPMENT
GROUND
DF1
DF2
CH
LVDR
R
CNT
INDOOR POWER SUPP LY
DFT
C
Y
DC
DFT
WH
W2
DC
HPS
O
C
RVC
W2
R
HVDR
YL/PK
RD
BK
BK
BL
CHS
R-DFT
O-RV
C-RV
LPS
PS2
R-PS1
O
W
C
HPS
CCR
}
RD
CH
CHS
SA
(IF USED)
NOTE 2
DFT
RVC
RD
BK
GR
Y
T1
L1
T2
L2
ALTERNATE
DOUBLE POLE
CONTACTOR
R
DF1
DF2
0
0-RV
C-RV
W
LVDR
HVDR
CCR
CNT
0
DFT
R-DFT
R-PS1
Y
Y
C
R
C
C
PS2
YL/PK
YL/PK
RD
WH
OR
BK
SEE NOTE 3
BK
BK
RD
SEE NOTE 1
CSM
YCR
CSM
YL
PU
0140R00273-C
Y
P
R C
RD
COMPONENT CODE
C---------------CONTACTOR
CSM ----------- CORESENSE MODULE
CCR -----------COMPRES SOR CONTACTOR RELAY
CH -------------CRANKCASE HE ATER
CHS ----------- CRANKC ASE HE ATER SWITCH
CM ------------ OUTDOOR FANMOTOR
COMP -------- COMPRESSOR
DC ------------- DEFROST CONTROL
DFT ----------- DEFROST THERMOSTAT
HPS ----------- HIGH PRESSURE SWITCH
HVDR -------- HIGH VOLTAGE DEFROST RELAY
IO -------------- INTERNAL OVERLOAD
LPS ---------- LOW PRESSURE SWITCH
LVDR --------- LOWVOLTAGE DEFROST RELAY
LVJB --------- LOWVOLTAGE JUNCTION BOX
RCCF --------- RUN CAPACITORFOR COMPRESSOR & FAN
RVC -----------REVERSING VALVE COIL
SA ------------- STARTASSIST
SC ------------- START CAPACI TOR FOR COMPRESSOR
(OPTIONAL)
SR ------------- START RELAY FOR COMPRESSOR (OPTIONAL)
CONTROLS SHOWNWITHTHERMOSTATIN
'OFF' POSITION.
BK
C
R
AUX
MAIN
COMP
S
BK
YL
RD
H
F
C
RD
YL
YL
YL
PU
SEE NOTE 5&6
FIELDLOW
VOLTAGE
CONNECTIONS
SEE NOTE 4
SEE NOTE 4
YL
RD
BK
BK
BK
BK
RD
YL
RD
RD
RD
BK
BK
BK
BK
YL
RD
BL/PK
BL
BR
CSM
C
PU
PU
PU
RD
P
YL
YL
BL/PK
PU
RD
RD
PU
PU
SEE NOTE 1