® TS200 / TS250 Translation of the original operating instruction and spare parts list Tile cutting machine TS 200 / TS 250 ZN der Bedienungsanleitung: Erstellt am: Erstellt von: Datei: 5007090-00 05 / 2014 Sabrina Linden K:\KDV\5007xxx\5007090-Bedienungsanleitung\ 5007090-00-Bedienungsanleitung-E.doc ® GÖLZ GmbH Dommersbach 51 D-53940 Hellenthal Telefon: +49 (0) 2482 12 200 / Telefax: +49 (0) 2482 12 222 E-Mail: info@goelz.de / Internet: www.goelz.
® TS200 / TS250 Translation of the original operating instruction and spare parts list - 2- 5007090-00 BA-E
® TS200 / TS250 Translation of the original operating instruction and spare parts list All rights reserved according to DIN ISO 16016.
® TS200 / TS250 Translation of the original operating instruction and spare parts list EC-DECLARATION OF CONFORMITY Manufacturer ® GÖLZ GmbH Dommersbach 51, D-53940 Hellenthal Tel.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Contents Preface....................................................................................................................... 7 Warning signs and symbols .................................................................................... 7 1. 2. 3. 4. 5. Technical data and accessory ...................................................................... 8 1.1 Technical data of the machine.................
® TS200 / TS250 Translation of the original operating instruction and spare parts list 6. 6.1 6.2 Maintenance and care ................................................................................. 29 Machine ...................................................................................................... 29 Blade .......................................................................................................... 29 7. Troubleshooting......................................................
® TS200 / TS250 Translation of the original operating instruction and spare parts list Preface This operating manual is designed to familiarize the user with the masonry bench saw, hereinafter referred to as the machine, and to use its intended applications. The operating manual contains important information on how to operate the machine safely, properly and most efficiently.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 1. Technical data and accessory 1.1 Technical data of the machine Type TS 200 TS 250 Max. cutting depth 40 mm - 1,6 in. 65 mm - 2,6 in. Max. cutting length 720 mm - 28,3 in. 1000 mm - 3,9 in. Blade shaft size Max. blade-Ø 25,4 - 1 in. 200 mm – 7,9 in. 250 - 9,8 in.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 2. Description 2.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 3.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 3.
® TS200 / TS250 Translation of the original operating instruction and spare parts list All maintenance and repair activities must be performed by qualified personnel using suitable tools and other suitable workshop equipment. Observe the fire alarm and fire fighting measures. The personnel must be made familiar with the location and handling of fire extinguishers! 3.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Control the working area for water-, gas- and electrical lines! Important: Wet cutting is to be accomplished while working! This prevents the appearance of particulate matter and increases the life-time of the diamond tool! During work Make sure, that the machine is well fastened before and while cutting! Never touch rotating parts like blade shaft or blade! After work Before leaving the machine always secure it against
® TS200 / TS250 Translation of the original operating instruction and spare parts list 3.7 Information about special risks with electrical energy Observe the relevant national regulations or standards. Electrical connections must always be kept free from dirt and moisture.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 3.10 Illumination The machine is designed for use in daylight! The machine operator / owner must ensure sufficient workplace lighting for non-illuminated work sites! 3.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 3.13 Store Store the machine in a dry, high or locked place, out of the reach of children or unauthorized persons. Clean and preserve the machine with corrosion preventive if storing over a longer time like winter time! Note: Store dismounted blades so, that the blades not exposed to mechanical damages and harmful environmental conditions (UV radiation, temperature, humidity, etc.).
® TS200 / TS250 Translation of the original operating instruction and spare parts list 4. Bringing into service Attention: Do not yet turn the engine on! The following work is to be done with the engine being stopped! 4.1 Export checking Remove the transport packaging and place the unit vertically on a horizontal, flat and stable surface. Dispose of the transport packaging according to environmental regulations.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 4.3 Engine Note: Read and observe the instructions to the engine! 4.4 Setting up the machine Attention: The cutting head must be set and detected with the control handle in a raised position! Attention: The cutting table must be saved with the transport lock. Loosen the star knob screws on the legs to close this out. Set up the machine on a solid level and stable surface. 4.
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Loose the 3 screws (front-up-back) of the blade guard. Then remove the mobile part of the blade guard. • Loose the left threaded hexagonal nut on the motor shaft and remove the outer flange and the tool. • Clean the tool shaft and flanges and inspect for wear. • Mount the new blade. Make sure the tool rotation is correct and the bore corresponds to the shaft diameter.
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Mount back the outer flange. • Tighten the left threaded hexagonal nut on the motor shaft. • Put back the mobile part of the blade guard in place. Tighten the 3 screws (front-up-back). 4.6 Electrical connections Before connecting the machine to a power supply, make sure: • The voltage/phase supply corresponds to the information indicated on the motor plate and machine plate.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 5. Operation Attention: Location rid of anything that might interfere with the operation! Ensure correct installation of the blade! With the exception of the operator, should be no other persons present in the work area! Warning: Never touch rotating parts! 5.1 Before starting the machine Before starting observe the following points: • Make sure that the blade is correct installed and the blade guard is closed.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Warning: Never touch rotating parts! Attention: Transport the unit only when the engine is stopped! This applies also to a short change of location! Attention: Wear appropriate individual protective equipment! 5.3.1 Cutting method: Fixed depth cutting In fixed depth cutting, the cutting head is locked in a fixed position.
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Tighten strongly the adjusting handle and make sure the cutting head is well fixed and cannot move. • Put the material on the cutting table. By using the back square control the position of the material. • Start the machine. • Put your hand on the cutting handle. • Push the cutting table slowly and without undue pressure towards the rotating blade. The blade cuts the applied material.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 5.3.2 Cutting method: Free depth cutting for multiple steps cutting In free depth cutting, the cutting head is not locked in a fixed position. This cutting method enables multiple steps cutting which consists of moving the table back and forth with the material to be cut under the rotating blade. For hard material, it is recommended to use this cutting method (e.g. by doing many shallow cuts).
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Start the machine. • Put your hand on the cutting handle. • Push the cutting table slowly and without undue pressure towards the rotating blade. The blade cuts the applied material. • During the cutting process set the cutting depth manual about the cutter head handle. Push about the table handle the cutting table to the front and back again. 5.3.
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Rotate the complete cutting head and rail to the required angle. • Tighten well the two grip knobs on each side of the machine. • Loosen the adjusting handle. • Adjust the depth stop and tighten it well. • Make sure that the blade is not touching the cutting table at any position of the cutting table when the cutting head is at the lowest position. • Put the material on the cutting table.
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Start the machine. • Put your hand on the cutting handle. • Push the cutting table slowly and without undue pressure towards the rotating blade. The blade cuts the applied material. To put the cutting head back in the normal position, please follow this procedure: • Switch off the machine and make sure the blade is not rotating. • Tighten well the two grip knobs on each side of the machine.
® TS200 / TS250 Translation of the original operating instruction and spare parts list • Make sure that the blade is not touching the cutting table at any position of the cutting table when the cutting head is at the lowest position. 5.4 Stop cutting operation To stop the machine, press the red button or directly the emergency switch to stop the machine. The motor and the water pump shut off. Carry out the maintenance and care work according to the chapter "maintenance and care". 5.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 6. Maintenance and care Attention: All maintenance, repair and care work is only to be done if the motor being stopped and the power supply is disconnected! Spare parts must comply with the technical requirements specified by the manufacturer.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 7. Troubleshooting Cause Remedy Machine doesn’t work No electrical power supply Check the power cable. Check the power connection.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 8. Spare parts list 8.1 Using the spare parts list The spare parts list is not a mounting or dismounting instruction. The only purpose of the spare parts list is to easily and quickly find spare parts which can be ordered with distribution agencies, see chapter 8.1.3 "Distribution agencies". 8.1.
® TS200 / TS250 Translation of the original operating instruction and spare parts list So bekommen Sie schnell und richtig Ihr Ersatzteil Always indicate • Maschinentyp gemäß Typenschild • machine type according to nameplate • Baujahr gemäß Typenschild • year of manufacture according to nameplate • Artikelnummer gemäß Ersatzteilliste • order number according to spare part list • Maschinennummer gemäß Typenschild • serial number according to nameplate Für Bestellungen, Fragen und Informationen we
® TS200 / TS250 Translation of the original operating instruction and spare parts list 8.2 Wearing parts Wearing parts for construction devices mentioned in the operating manual such as drilling and sawing machines. Wearing parts are the parts subject to operation-related (natural) wear during proper use of the device. The wearing time cannot be uniformly defined, and differs according to the intensity of use.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9. Exploded view and spare parts list 9.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge 1 2 3 4 5 Norm Info - TS200 - TS250 - TS200 - TS250 - TS200 - TS250 - TS200 - TS250 - TS200 - TS250 Bezeichnung Description Désignation Rahmen kpl. Frame complete Châssis complète Schneidkopf kpl. Cutter head complete Couteau en-tête complète Führungsschiene kpl. Guiding rail complete Glissière complète Schnittguttisch kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge Norm Info - - TS200 - - TS250 - TS200 - TS250 1 2 - Bezeichnung Description Désignation Rahmen kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Schneidkopf kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list - 40- 5007090-00 BA-E
® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.3.1 Cutter head bracket Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Schneidkopfaufnahme Cutter head bracket kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.3.2 Engine Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation Motor kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.3.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge - 1 2 Norm Info - TS200 - TS250 - TS200 - TS250 - TS200 - TS250 3 - 4 - DIN 6921 DIN EN ISO 7945 DIN EN ISO 7089 DIN EN ISO 7040 DIN EN ISO 7040 Bezeichnung Description Désignation Schutzhaube kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.
® TS200 / TS250 Translation of the original operating instruction and spare parts list Pos. Artikelnummer Menge - TS200 - TS250 - 2 - M 8 x 25 M8 TS200 - TS250 - 5 - 6 - 7 - 8 - 10 DIN EN ISO 4762 DIN EN ISO 7040 - 4 9 Info - 1 3 Norm DIN EN ISO 4017 DIN EN ISO 4032 DIN EN ISO 4017 M 6 x 25 M6 M 8 x 16 - TS200 - TS250 - TS200 - TS250 DIN EN ISO 7089 Description Désignation Führungsschiene kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.5 Transport wheel Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation - - Transporträder kpl. Transport wheel complete Roue de transport complète 1 - Aufnahme Acceptance Levé 2 - Wheel complete Roue complète 2.1 - Wheel Roue 2.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.6 Back square Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation - - Anschlagwinkel kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.7 Water tank Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation - - Wasserbehälter kpl. Water tank complete Tank complète 1 - Wasserbehälter Water tank Tank 2 - Wasserpumpe Water pump Pompe d’eau Ablaufstopfen kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.7.1 Stopple with rope Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation - - Ablaufstopfen kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.8 Main pillar Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation - - Standbein kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.9 Extension table Pos. Artikelnummer Menge - 1 2 Norm Info - TS200 - TS250 - TS200 - TS250 - TS200 - TS250 3 - 4 - 5 - DIN EN ISO 4017 DIN EN ISO 4032 M 8 x 40 M8 Bezeichnung Description Désignation Tischverlängerung kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 9.10 Transport handle Pos. Artikelnummer Menge Norm Info Bezeichnung Description Désignation - - Transportgriff kpl.
® TS200 / TS250 Translation of the original operating instruction and spare parts list 10.
