Assembly Instructions for Hammerhead Chassis SKU: 3209-0003-0001
Kit Contents (Page 1 of 2) Standoff, 43mm Length SKU: 1501-0006-0430 QTY: 4 (one 4 pack) Standoff, 48mm Length SKU: 1501-0006-0480 QTY: 12 (three 4 packs) Pillow Block, 32mm ID SKU: 1604-0043-0032 QTY: 2 Open goRAIL, 43mm Length SKU: 1118-0024-0043 QTY: 1 Quad Block Pattern Mount SKU: 1201-0043-0002 QTY: 5 Hurricane Rim SKU: 3605-0014-0056 QTY: 4 (two 2 packs) M4 Screw, 8mm Length SKU: 2800-0004-0008 QTY: 25 (one 25 pack) M4 Screw, 10mm Length SKU: 2800-0004-0010 QTY: 25 (one 25 pack) Dual Block Mount
Kit Contents (Page 2 of 2) Top Panel SKU: 1131-0103-0008 QTY: 1 Door Latch Tab SKU: 1131-0103-0007 QTY: 4 Door Stop Tab SKU: 1131-0103-0007 QTY: 4 Door Surround Panel SKU: 1131-0103-0005 QTY: 1 Nut Driver SKU: 4206-0070-0001 QTY: 1 Door Panel SKU: 1131-0103-0006 QTY: 1 Wera Tools 3mm Hex-Plus L-Key SKU: 5027104001 QTY: 1 9 Hole U-Channel SKU: 1120-0009-0240 QTY: 3
STEP 1 Use eight 11mm length screws to attach two Quad Block Pattern Mounts to a U-channel. Note that they are mounted one hole down from the edge of the channel. Repeat this step for a total of two of these assemblies. We will call these the "cross-bars". 8mm Length 11mm Length STEP 2 Use four 11mm length screws to attach a Quad Block Pattern Mount to the end of the unused U-channel. Then attach that assembly to one of the cross-bars using four 8mm length screws. This will be the frame of your chassis.
8mm 10mm 8mm 14mm STEP 4 Use four 8mm length screws, two 10mm length screws and two 14mm length screws (each with a washer) to attach the top plate to the frame. Pro Tip: While it does not really matter we prefer to face the plastic so that the rough side is facing out (away from the channel). M4 Locknut STEP 5 Use eight 8mm length screws to mount the two 32mm bore pillow blocks. Ensure they are oriented so that the sides without the black ring are facing each other.
STEP 6 Use ten 11mm length screws (each with a washer) to attach the 48mm length standoffs to the top plate. STEP 7 Attach four door latch assemblies using 20mm Length screws (each with a washer). You can then install the door into the door frame by rotating each door latch out of the way. locknut washer Door Stop Tab Door Latch Tab washer 20mm Length Screw STEP 8 Use ten 11mm length screws and two 10mm length screws (each with a washer) to secure the bottom panel assembly to the chassis.
STEP 9 Use four 14mm length screws (each with a washer) to fasten the goTUBE Endcap to the end of the 48mm length goTUBE. Then slide three 32mm ID black plastic spacers onto the goTUBe. STEP 10 Insert the goTUBE assembly into the 32mm ID pillow blocks from within the chassis. Slide the 32mm ID 6mm length aluminum spacer onto the protruding goTUBE end. STEP 11 Attach two 43mm length standoffs in the unused cross-bar using four 11mm length screws.
STEP 12 Attach the cross-bar from the previous step to the goTUBE assembly using four 11mm length screws. One of the screws ("Screw A" from the previous step) should already be in the channel. Tech Tip: We've put the open side of the Open goRAIL facing the open side of the channel so you can run wires from the motors into the box. STEP 13 Slide two clamping mounts onto one of the gear motors. The first can be slid all the way until it bottoms out agains the motor - its pinch bolt can be tightened now.
STEP 15 Use four 14mm length screws (each with a washer) to fasten a Hyper Hub to one of the Hurricane Wheels. Ensure the hub is on the more shallow side of the wheel. Then add a tire to the wheel. Do this 3 more times for a total of four wheel assemblies. STEP 16 For each motor, slide one 8mm ID, 6mm length aluminum spacer onto the output shaft, then slide on one wheel assembly and tighten the pinch bolts of the Hyper Hub.
