Installation Instructions BR10 Front Bumper Replacement Part Number 24273T 2015-2016 Chevrolet Silverado 2500HD & 3500HD 2/4WD (Excludes models with Driver Alert Package) Do not attempt to install this product on any vehicle other than the one listed above! Parts List Item Qty. Part # 1 1 24273T 2 Item Qty. Bumper Replacement Shell 11 12 ½” x 1 ½” Hex Bolt 65 ft. lbs. 1 Passenger Side Frame Bracket 12 6 ½” x 1 ½” Carriage Bolt 65 ft. lbs.
Tool Required: 7mm, 10mm, 15mm, 18mm, 21mm, 7/16”, 9/16” & 3/4” Sockets 18mm, 7/16”, 9/16” & 3/4” Wrenches Slotted Blade Screw Driver 5/32” Hex Key Ratchet, Ratchet Extensions & Swivel Joint Adapter Approximate installation time: 90 min. IMPORTANT INSTALLATION NOTES AND SUGGESTIONS The pre-installed Mesh Winch and Vent Covers need to be removed using hand tools to slowly remove the bolts. Using an air assisted impact or ratchet will damage the bolt threads and the internal nut assembly in the bumper shell.
Step-3 Working from side to side gently pull outward to unsnap the clips and remove the grille, (Photo 3). Step-4 Disconnect the bumper electrical harness from vehicle, (Photo 4). #3 #4 Step-4 On each side of the vehicle, remove the bolt securing the outer bumper support bar to the bumper and loosen the (2) bolts securing the opposite end of the support bar to the frame body mount bracket, (Photo 5).
BR10 Bumper Replacement Installation Step-1 Remove the nuts bolts and tow hook from the frame, (Photo 7). Note: The tow hook will not be reinstalled. Step-2 Install the driver’s side frame bracket by positioning the bracket on the side and bottom of the frame, align the holes and secure the bracket to the frame using (2) ½” x 1 ½” hex bolts, (2) ½” flat washers, (2) ½” lock washers and (2) ½” hex nuts, (Photo 8). Leave the nuts and bolts loose for final adjustment.
Step-4 Use a reference point on the vehicle, measure and adjust the winch tray so the side to side alignment on the vehicle is equal, then finger tighten all factory and supplied nuts and bolts securing the winch tray and frame brackets, (Photo 11 & 12). #11 Driver Side #12 If you are installing a winch, place the winch in the winch tray and refer to the winch manufacturer’s instructions for installation. Do not install the fairlead at this time.
Step-6 Align the holes and attach each factory bumper support bar to each of the bumper shell support brackets using (1) ½” x 1 ½” hex bolt, (2) ½” flat washers, (1) ½” lock washer and (1) ½” hex nut, (Photo 15). Step-7 Align the bumper shell with the vehicle and tighten all factory and supplied nuts and bolts, (Photo 16). #15 Driver Side #16 If installing a winch, install the roller fairlead to the bumper shell at this time. Refer to the winch manufacturer’s instructions for installation.
If your state law requires a front license plate, attach the license plate bracket to the holes in the face of the bumper shell, using the supplied 3/8” bolts, washers and nuts, and the license plate to the (2) obround holes in the license plate bracket using the supplied ¼” bolts and nuts, (Photo 19). #19 If installing a winch, attach the license plate directly to the (2) obround holes in the lower face of the bumper shell using the supplied ¼” bolts and nuts, (Photo 18).
