User Manual

[page 16] | gpelectric.com
INSTALLATION
4.4 SOLAR DISCONNECT(S)
The solar disconnect is a device which serves as a means of
disconnecting power from the GP-MPPT-PRO-60 charge con-
troller if maintenance or service is required.
1.
The solar disconnect must be installed between the CEP
and the GP-MPPT-PRO-60 charge controller. It should be
mounted close to the GP-MPPT-PRO-60 preferably in the
same space if possible. (See Figure 4-F).
2.
Remove the disconnect cover, internal switch and switch
mounting screws before drilling the following clearance
holes.
3.
Drill 4 clearance holes (0.201”) for the #10 x 3/4” mounting
screws through the provided housing mounting template
on the back wall of the disconnect housing. (See Figure
4-G). Note, the disconnect housing may also be mounted
using the 2 slots at the top and bottom.
4.
Drill 4 clearance holes (0.625”) for the cable glands through
the provided housing entry template on the top and bottom
walls of the disconnect housing. (See Figure 4-G).
5.
Insert the 4 cable glands through the 0.625” clearance holes
and thread on the locknut. Restrain the base of the cable
gland with the 13/16” wrench and tighten the locknut with
the 7/8” wrench to 33-38 in. lbs. (See Figure 4-H)
6.
Using 4 of #10 x 3/4” screws, securely mount the solar
disconnect. (See Figure 4-I).
7. Cut the solar positive (red) and negative (black) cables at
the disconnect. Feed the cables from the CEP through the
top cable glands. Feed the other cut cables ends through
the bottom cable glands. (See Figure 4-J).
The cables should feed to through the cable glands
to the switch terminals according the following table.
Cable Description Switch Terminal
Solar positive (red) from CEP 1
Solar negative (black) from CEP 3
Solar positive (red) to GP-MPPT-
PRO-60
2
Solar negative (black) to GP-MPPT-
PRO-60
4
8. Strip 1/4” of the insulation from the cables and insert into
FIGURE 4-G
FIGURE 4-I
FIGURE 4-K
Disconnect
Housing
0.201" Drill Hole for
Housing Mounting
Screws (x4)
0.625" Drill Hole
for Cable Glands
(x4)
Housing
Mounting
Screw (x4)
Cable
Gland (x4)
Locknut
(x4)
Solar Positive (Red)
from CEP to Switch
Terminal 1
Solar Negative (Black)
from CEP to Switch
Terminal 3
Solar Negative (Black)
from GP-MPPT-40 to
Switch Terminal 2
Solar Positive (Red)
from GP-MPPT-40 to
Switch Terminal 4
Switch
REV ECO # DESCRIPTION DATE DRAWN BY
A - -
D
C
B
A
A
B
C
D
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
TITLE
B
1:2
A
1 OF 3
SHEET
SIZE REVISION
SCALE
DRAWING NO
CAD REFERENCE
VALTERRA
PRODUCTS, LCC.
(GO POWER!)
201 - 710 REDBRICK STREET
VICTORIA, BC CANADA V8T 5J3
Tel [866] 247-6527
Fax [866] 607-6527
THE INFORMATION CONTAINED IN
THIS DRAWING IS THE SOLE
PROPERTY OF VALTERRA
PRODUCTS, LCC. (GO POWER!).
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
VALTERRA PRODUCTS, LCC. (GO
POWER!) IS PROHIBITED.
PROPRIETARY
ORIGINALLY DESIGNED BY
ORIGINALLY DRAWN BY
CHECKED BY DATE
DATE
DATE
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.100-2000
TOLERANCES APPLY AS SHOWN BELOW
DECIMALS SURF FINISH ANGLES
.X
.XX
.XXX
.XXXX
± .1
± .01
± .005
± .0005
1
INCHES
THIRD ANGLE PROJECTION
DOC # DATE
2017-11-09 101 A
DOC REVISION
PV Disconnect Assembly
ALL COMPONENTS AND PROCESSES TO BE ROHS COMPLIANT, CERTIFICATE REQUIRED WITH INITIAL SHIPMENT
63
Disconnect
Housing
0.201" Drill Hole for
Housing Mounting
Screws (x4)
0.625" Drill Hole
for Cable Glands
(x4)
Housing
Mounting
Screw (x4)
Cable
Gland (x4)
Locknut
(x4)
Solar Positive (Red)
from CEP to Switch
Terminal 1
Solar Negative (Black)
from CEP to Switch
Terminal 3
Solar Positive (Red)
from GP-MPPT-40 to
Switch Terminal 2
Solar Negative (Black)
from GP-MPPT-40 to
Switch Terminal 4
Switch
REV ECO # DESCRIPTION DATE DRAWN BY
A - -
D
C
B
A
A
B
C
D
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
TITLE
B
1:2
A
1 OF 3
SHEET
SIZE REVISION
SCALE
DRAWING NO
CAD REFERENCE
VALTERRA
PRODUCTS, LCC.
(GO POWER!)
201 - 710 REDBRICK STREET
VICTORIA, BC CANADA V8T 5J3
Tel [866] 247-6527
Fax [866] 607-6527
THE INFORMATION CONTAINED IN
THIS DRAWING IS THE SOLE
PROPERTY OF VALTERRA
PRODUCTS, LCC. (GO POWER!).
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
VALTERRA PRODUCTS, LCC. (GO
POWER!) IS PROHIBITED.
PROPRIETARY
ORIGINALLY DESIGNED BY
ORIGINALLY DRAWN BY
CHECKED BY DATE
DATE
DATE
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.100-2000
TOLERANCES APPLY AS SHOWN BELOW
DECIMALS SURF FINISH ANGLES
.X
.XX
.XXX
.XXXX
± .1
± .01
± .005
± .0005
1
INCHES
THIRD ANGLE PROJECTION
DOC # DATE
2017-11-09 101 A
DOC REVISION
PV Disconnect Assembly
ALL COMPONENTS AND PROCESSES TO BE ROHS COMPLIANT, CERTIFICATE REQUIRED WITH INITIAL SHIPMENT
63
0.25" Stripped
Wire (x4)
Switch Mounting
Screw (x2)
Cover Mounting
Screw (x2)
Disconnect Cover
D
C
B
A
A
B
C
D
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
TITLE
B
1:2
A
3 OF 3
SHEET
SIZE REVISION
SCALE
DRAWING NO
CAD REFERENCE
VALTERRA
PRODUCTS, LCC.
(GO POWER!)
201 - 710 REDBRICK STREET
VICTORIA, BC CANADA V8T 5J3
Tel [866] 247-6527
Fax [866] 607-6527
THE INFORMATION CONTAINED IN
THIS DRAWING IS THE SOLE
PROPERTY OF VALTERRA
PRODUCTS, LCC. (GO POWER!).
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
VALTERRA PRODUCTS, LCC. (GO
POWER!) IS PROHIBITED.
PROPRIETARY
ORIGINALLY DESIGNED BY
ORIGINALLY DRAWN BY
CHECKED BY DATE
DATE
DATE
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.100-2000
TOLERANCES APPLY AS SHOWN BELOW
DECIMALS SURF FINISH ANGLES
.X
.XX
.XXX
.XXXX
± .1
± .01
± .005
± .0005
1
INCHES
THIRD ANGLE PROJECTION
DOC # DATE
2017-11-09 101 A
DOC REVISION
PV Disconnect Assembly
ALL COMPONENTS AND PROCESSES TO BE ROHS COMPLIANT, CERTIFICATE REQUIRED WITH INITIAL SHIPMENT
63
Note
FIGURE 4-H
FIGURE 4-J
FIGURE 4-L
Should not
exceed 10 ft
Should not
exceed 25 ft
Air ConditionerAir Conditioner
170W
Solar Panel
170W
Solar Panel
Battery Bank
A minimum of 6 batteries / 600 Ah
battery bank is recommended for this kit.
(not included)
GP-
CEP-
25
8 ft Battery Cable
4 AWG (Included)
GP-
MPPT-
PRO-60
Solar Disconnect
GP-
MPPT-
PRO-60
Circuit Breaker
1 ft Parallization Cable
4 AWG, Cut from 9 ft Battery Cable
25 ft Solar Cable
10 AWG (Included)
10 ft Extension Cable
10 AWG (Included)
10 ft Extension Cable
10 AWG (Included)
3 ft Extension Cable
10 AWG (Included)
3 ft Extension Cable
10 AWG (Included)
GP-MPPT-PRO-R
Remote
170W
Solar Panel
170W
Solar Panel
170W
Solar Panel
170W
Solar Panel
Cable Entry Plate
Solar Controller
(Primary)
Solar Controller
(Secondary
SOLAR-AE6
only
GP-
CEP-
25
Solar Disconnect
Cable Entry Plate
25 ft Solar Cable
10 AWG (Included)
REV ECO # DESCRIPTION DATE DRAWN BY
A - -
D
C
B
A
A
B
C
D
1
2
3
4
5
6
7
8
8
7
6
5
4
3
2
1
TITLE
B
1:33.3
A
1 OF 4
SHEET
SIZE REVISION
SCALE
DRAWING NO
CAD REFERENCE
VALTERRA
PRODUCTS, LCC.
(GO POWER!)
201 - 710 REDBRICK STREET
VICTORIA, BC CANADA V8T 5J3
Tel [866] 247-6527
Fax [866] 607-6527
THE INFORMATION CONTAINED IN
THIS DRAWING IS THE SOLE
PROPERTY OF VALTERRA
PRODUCTS, LCC. (GO POWER!).
ANY REPRODUCTION IN PART OR
AS A WHOLE WITHOUT THE
WRITTEN PERMISSION OF
VALTERRA PRODUCTS, LCC. (GO
POWER!) IS PROHIBITED.
PROPRIETARY
ORIGINALLY DESIGNED BY
ORIGINALLY DRAWN BY
CHECKED BY DATE
DATE
DATE
UNLESS OTHERWISE SPECIFIED
DO NOT SCALE DRAWING
INTERPRET DIMENSIONS AND TOLERANCES
PER ASME Y14.100-2000
TOLERANCES APPLY AS SHOWN BELOW
DECIMALS SURF FINISH ANGLES
X
X.X
X.XX
X.XXX
± 2.5
± .25
± .10
± .01
1
METRIC
THIRD ANGLE PROJECTION
DOC # DATE
2017-11-09 102 A
DOC REVISION
AE
ALL COMPONENTS AND PROCESSES TO BE ROHS COMPLIANT, CERTIFICATE REQUIRED WITH INITIAL SHIPMENT
1.5 μm
FIGURE 4-F