System Installation STANDALONE
TABLE OF CONTENTS INT RODU CT I ON 1 Instructions guidance ................................................................................................................... 2 1.1 1.2 1.3 1.4 2 Product documentation .......................................................................................2 Associated documents ........................................................................................2 Explanation of symbols .....................................................................
INTRODUCTION INTRODUCTION 1 Instructions guidance 1.1 Product documentation The instructions are an integral part of the system appliances and must be handed to the user on completion of the installation in order to comply with the current regulation. • Carefully read the manual, to understand all the information to enable safe installation, use and servicing. No liability can be accepted in the event of damage for not complying with the guidance in this instruction manual.
INTRODUCTION 2.1.2 Operating principle of the domestic hot water system The domestic hot water heating circuit consists of a heat pump, a 3-way valve and a FLUROCYL hot water tank equipped with an electric heater. In order to always obtain the best comfort/economy trade-off, the heat pump and/or the FLUROCYL tank electric heater provide the energy needed to maintain the stored water at the required temperature. 2.
INTRODUCTION 2.
INSTALLATION Key 1 2 3 4 5 6 7 Overheating safety (UFH shown, but can be underfloor or radiators) Hydraulic module Heating circuit Climapro2 RF programmable wireless room thermostat Systempro control unit Wireless outdoor sensor Hydraulic module electrical supply + protection (This must have it's own single isolation) 8 Heat pump electrical supply + protection (This must have it's own single isolation) 9 EBus heat pump 10 Heat pump circuit filter (not supplied) 11 Glycol PRV discharge A B C D E Heating ci
INSTALLATION 2.
MAINTENANCE Key 1 2 3 4 5 6 7 8 9 10 11 12 Heat pump controlled by On/Off contact Heat pump circuit filter (not supplied) Hydraulic module Electrical power and protection of the heat pump Electrical power and protection of the module Heat pump control unit Wireless outdoor sensor Systempro control unit Climapro2 RF programmable wireless room thermostat Heating circuit Overheating safety (UFH shown, but can be underfloor or radiators) Glycol PRV discharge A B C D E Heating circuit return Heating circuit fl
INTRODUCTION 2.
INTRODUCTION Key 1 2 3 4 5 6 7 8 9 10 2 port valve "heating zone 1" Heating circuit zone 1 Climapro2 RF programmable wireless room thermostat "zone 1" 2 port valve "heating zone 2" Heating circuit zone 2 Climapro2 RF programmable wireless room thermostat "zone 2" 2 port valve "heating zone 3" Climapro2 RF programmable wireless room thermostat "zone 3" Heating circuit zone 3 Systempro control unit A B Heating circuit return Heating circuit flow Application conditions - The Systempro control unit manages
INTRODUCTION 2.6 Example of system installation with the domestic hot water cylinder option 2 4 3 230V 16A G 1 3.1 3.2 5 3.3 F C A H D I 8 9 B 6 E 7 2 230V 16A 4 3.3 3.1 8 5 3.
INTRODUCTION Key 1 2 3 3.1 3.2 3.
INSTALLATION INSTALLATION i 3 4 The control unit summarizes your installation. 5 Check the connections you made to the control unit. In the case of a multi-zone installation, fill the heating circuit using the “Filling” mode when commissioning the control unit. “Filling” mode ensures filling by automatically opening all of the circuit. Refer to the chapter “Commissioning the Systempro control unit ▸ Commissioning ▸ Filling the heating circuit".
INSTALLATION 4.2 5 Outdoor sensor 1 Select Rmstat/sensor on the screen. 2 Select Outdoor sensor on the screen. Self check e Do not modify the cables when connected to the mains. The automatic test allows you to check EBUS inputs, NTC inputs, the RF connection with the room thermostat, the outdoor sensor radio connection. i 3 Select Connection on the screen. b 4 Press the button on the outdoor sensor to connect.
INSTALLATION 6 Settings 1 Select Htg curve settings on the screen. 2A With Automatic htg curve activated. 2B With the Automatic htg curve deactivated, you must choose a heating curve. 2B.1 Select Htg curve setting on the screen. This menu allows you to adjust different functions in accordance with the connected appliances and to reset all the parameters. 6.1 b Heating The maximum heating output temperature must be adjusted in accordance with the characteristics of your installation.
INSTALLATION Case of a heat pump controlled by On/Off contact • Refer to the heat pump installation notice to access the “aftersales” parameters listed below. • Set the heat pump heating curves complying with the correspondences with the Systempro control unit heating curves (see table below). b 6.2 i Domestic hot water The lower the temperature of the hot water, the more economical the heat pump. 1 Select Hot water on the screen. 2 Set max.Domestic Hot Water temperature.
INSTALLATION 6.5 Resetting parameters 7.1 This feature allows you to reset the parameters of the control unit (factory setting). b The resetting of factory settings is irreversible. Any customised configuration of the control unit will be lost. 1 Select Settings reset on the screen. Filling and venting the heating circuit Filling the heating circuit allows the system to be pressurised. Venting the heating circuit purges the air present in the heating circuit.
INSTALLATION A - Case of a mono-zone installation : • Open the different heating circuit air vent (on the pump and the hydraulic module tank...). 1 Select Air venting on the screen. 2 Select Begin filling procedure from the screen. 3 The screen displays the pressure measured in the system and that installation filling is in progress. 2 Select Vent heating circuit on the screen.
INSTALLATION 7.2 8 Venting the HP circuit The venting of the HP circuit allows you to purge any air in the HP circuit. After filling the heat pump circuit with glycol water (following the instructions of the hydraulic module and heat pump installation manuals), you can start the heat pump venting function. 1 Select from the screen ▸ Air venting ▸ Vent HP circuit 2 Start the venting procedure.
INSTALLATION Information on heating zone 1 Select Status reports on the screen. 2 select Heating zones on the screen. 9 Re-check and restart • Once the system is installed, check the operation of each appliance. • Start the system to ensure that any adjustments operate correctly and check that the appliances operate safely. • Reset the fault reports for all appliances. To do this, refer to the "Component info." section. • Check the water-tightness of the appliances and eliminate any leaks.
MAINTENANCE MAINTENANCE 11 Trouble-shooting 11.1 Fault diagnosis The following checks should be performed before proceeding onto specific diagnostics: - Make sure that the electricity supply has not been interrupted and that the appliance is connected correctly. - Ensure that the isolating valves are open. - Check that all external controls are connected correctly. 11.
MAINTENANCE 12 Servicing System test • Consult each of the system component’s instructions for more information about the corresponding maintenance operations. 1 Select System tests on the screen. 2 Select System on the screen. 3 Activate the hydraulic module pump. 4 Activate the Forced module resistors. 13 Control unit maintenance menu • Enter the installer maintenance access code (35) into the control unit. 13.
MAINTENANCE DHW cylinder test i The domestic hot water cylinder test is only possible if you have selected the domestic hot water cylinder option. 1 Select System tests on the screen. 2 Select DHW cylinder on the screen. 3 Select DHW cylinder demand on the screen. 4 Select DHW cylinder elec. resist. on the screen. 13.2 Aftersales information This menu provides access to Aftersales Service information. 1 Select Parameters on the screen. 2 Select After sales info on the screen.
Subject to engineering changes 0020096321_01 - 02/11 GLOW-WORM Nottingham Road, Belper, Derbyshire. DE56 1JT www.glow-worm.co.uk Because of our constant endeavour for improvement, details may vary slightly from those shown in these instructions.