Semi-Automatic Random Size Case Sealer with Universal Heads User manual Model No. 412559 Table of Contents Specifications Safety Information Installation • Height Adjustment • Tape Installation • Air Source Installation • Air Pressure Adjustment Operation Instructions pg. 2 pg. 3 pg. 4 pg. 4 pg. 5 pg. 6 pg. 7 pg. 8 Troubleshooting Maintenance Parts List Replacement Parts Circuit Diagram Pneumatic Diagram Warranty pg. 10 pg. 11 pg. 12 pg. 14 pg. 18 pg. 19 pg.
PLEASE READ THESE INSTRUCTIONS COMPLETELY AND SAVE FOR REFERENCE. UPON RECEIVING, INSPECT THE UNIT FOR ANY DAMAGE OR MISSING PARTS. IF DAMAGE IS EVIDENT, NOTIFY THE CARRIER IMMEDIATELY TO FILE A CLAIM. THESE PRODUCTS MUST BE HANDLED WITH CAUTION BY TRAINED OPERATORS WITH PROPER SAFETY GEAR AND EQUIPMENT. FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN SERIOUS INJURY. PLEASE CONTACT GLOBAL INDUSTRIAL CUSTOMER SERVICE (1-800645-2986) FOR ANY ISSUES OR REPLACEMENT PARTS.
Safety Information 1. DO NOT use near explosive or flammable gasses. 2. DO NOT reach into any rotating parts unless the machine is OFF and disconnected from a power source. Hands may be caught in the moving parts which can cause serious injury. 3. Prevent accidental starting. Ensure machine is OFF before connecting to a power source. 4. DO NOT touch the machine or the plug when hands are wet. Wet hands can increase the risk of electric shock. 5.
Installation Height Adjustment 1. Raise one end of the machine by lifting the support rails between the casters with a forklift, pallet jack, or scissor jack. Do NOT raise the machine too high to avoid turning over the machine. NOTE: Scissor jack and additional equipments not included. Pallet jack requires a wood block between the fork and support bar to lift the machine. 2. Unscrew the (4) locking bolts and adjust the height of the feet. Tighten the screws when completed. 3.
Tape Installation Warning! 1. Ensure the machine is OFF and the power cord is unplugged. Attach the tape roll to the reel so that the adhesive side faces outward when pulled. If the tape doesn’t fit onto the tape reel, loosen the adjustment nut. Then retighten when the tape is installed. Ensure the tape can spin and there is adequate tape tension. Figure 3 2.
Air Source Installation 1. Clean all connecting pipes and joints to prevent dirt from entering the gas tubes when installing the air regulator. 2. Ensure the air flow matches the direction indicated by the arrow on the body. 3. Drain the water from the filter by pushing the drain button upward. 4. The pressure is preset to 0.3-0.4 MPa. However, you can adjust the pressure by using the pressure knob if needed. Pull the knob up to unlock the knob.
Air Pressure Adjustment The button A (cylinder pressure regulating valve) is used to adjust the pressure (0.2 MPa) of the guide rails on both sides. If the pressure is too high, the box can get damaged. The button B (lifting cylinder buffer pressure regulating valve) is used to adjust the pressure of the upper sealing component against the carton (0.12~0.15 MPa). Increase the pressure to prevent damaging a thin, light, or delicate box. 1. Pull the button outward away from the machine to unlock the knob.
Operation Instructions 1. Ensure the machine is OFF. Connect the machine’s power plug to a power source with a GFCI receptacle. 2. Press the power switch on the machine’s frame to start the machine. 3. Ensure the package isn’t creased or wet, and does not have plastic materials or dust on the outside. Place the package on the rollers and gently push it forward towards the lower switch A. See figure 7 4.
Figure 7 Figure 8 A Figure 10 Figure 9
Troubleshooting Problem Tape does not cut throughly Tape does not cut Irregular tooth shape on the cutting area (tearing). Potential Causes Blade is not sharp enough Replace blade Adhesive is attached to blade Clean blade Screw is loose Tighten the screws on the cartridge Blade spring tightness Replace blade spring Swing arm tension spring is too loose Adjust the swing arm spring screw Blade is dull Replace blade Blade is installed in wrong direction.
Problem Tape doesn’t adhere to the package The machine does not start Drive belt does not turn Machine alarm Potential Causes Tension spring on tape head is too weak Friction of tape roller lessened after use Solution Adjust the friction of the tape mount Power switch is damaged Replace the power switch Loose wires Rewiring No power Check the power supply Geared motor damage Replace the geared motor Chain shedding Reinstall the chain Bearing damage Replacement bearing Conveyor belt is d
Parts List 10 11 9 7 Major Components 12 8 6 5 2 3 4 1 1 13 14 21 22 20 19 Figure 12 Ref.
Ref. No Part Name (cont.) 13 Corner Leg Frame 14 Telescopic frame 15 Lifting cylinder buffer pressure gauge (0.12-0.15Mpa) 16 Lifting cylinder buffer pressure regulating valve 17 Lifting cylinder 18 Width adjustment cylinder pressure regulating valve 19 Width adjustment cylinder pressure gauge (0.2Mpa) 20 Lower Tape (not included) 21 Power switch 22 Support rail Hardwares and Accessories Content Ref. No. Description Qty.
Replacement Parts Figure 13 Model # Ref.
Figure 14 Model # Ref.
Order at www.globalindustrial.com or call 1-800-645-2986 Model no. 412560 Model no. 412561 Model no. 412562 Model no. 412563 Model no. 412564 Model no. 412567 Model no. 412565 & 412566 Model no.
Model no. 412569 Model no. 412570 Model no. 412571 Model no. 412572 Model no. 412573 Model no. 412574 Model no. 412575 Model no.
Circuit Diagram Diagram 1
Pneumatic Diagram Diagram 2
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