Operation Manual & Parts List A Family Company Manufacturing In The USA Since 1969 Bottle Disintegration System 4004503 Conforms to UL STD 73 Certified to CAN/CSA STD C22.2 No. 68 Glastender, Inc. · 5400 North Michigan Road · Saginaw, MI · 48604-9780 800.748.0423 · 989.752.4275 · Fax 989.752.4444 · www.glastender.com Rev. 03-21-14 © 2012 Glastender, Inc.
Safety and Grounding Instructions IMPORTANT SAFETY INSTRUCTIONS WARNING – When using electric appliances, basic precautions should always be followed, including the following: a. Read all the instructions before using the appliance. b. To reduce the risk of injury, close supervision is necessary when an appliance is used near children. c. Do not contact moving parts. d. Only use attachments recommended or sold by the manufacturer. e. Do not use outdoors. f.
Index Topic Page Safety and Grounding Instructions............................................................................ 1 Introduction................................................................................................................ 2 What is a Bottle Disintegration System (BDS)?....................................................... 2 Utility Requirements and Connections...................................................................... 3 Uncrating and Assembly Instructions.......
Utility Requirements and Connections Electrical: 120 V single phase, 60 Hz, 9' grounded cord included. A dedicated 15 amp circuit is recommended. Power requirements - 9.0 amps. Uncrating and Start-up Instructions 1 The BDS is shipped fully assembled in one carton. Refer to photo right to identify the following: 1. Top cover 2. Door 3. Chute opening 4. Baffles 5. Indicator lights and ON/OFF switch 6. Casters 4 3 5 2 Start-up instructions: 1. Remove all packaging from around the main section. 2.
Operating Instructions 1. 2. 3. 4. 5. 6. 7. 8. Do NOT reach into the bottle chute while machine is running and plugged in. Do NOT attempt to un-jam or repair the machine while it is plugged in. Do NOT reach into the drum opening while the machine is running and plugged in. Do NOT place plastic bags in the bucket. Only use bucket supplied. Do NOT place metal caps, plastics, or ceramics into the Bottle Chute. Do NOT put hand into the bucket and into cullet. Only Glastender, Inc.
Cleaning Instructions General Cleaning and Care Instructions for Stainless Steel: IMPORTANT: Always follow label instructions on cleaning products. Soap, water and a soft cloth or sponge are suggested first unless otherwise noted. Stainless steel will stain or rust if not cared for properly. Please pay attention to the following guidelines: 1. Use the proper tools – Use non-abrasive tools, such as a soft cloth or plastic cleaning pad.
Cleaning Instructions Odor Control Cleaning: Use one or a combination of the following steps as needed to control odor. A. Introduce a multipurpose, water-soluble, malodor counteractant, such as Disappear® by Franklin Maintenance Products. Note: NEVER use chlorine. 1. Pour a few drops of malodor counteractant down the chute opening or pour some in a bottle prior to crushing. B. Clean interior surfaces: 1. Turn off unit. Wait 60 seconds before opening door. 2. Open door, remove bucket, and empty cullet. 3.
Wiring Diagram 7 Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.
BDS Parts List 10 13 15 4 3 16 13 14 6 Part No. Description 11 Price 1. 00000041 Screw, 1/4-20 x 5/8", whiz lock, zinc (Qty. 4 required) .50 each 2. 01000623 Nut, 1/4"-20, large flange serrated nut (Qty. 8 required) .50 each 3. 00000257 Grommet, screw, plastic .50 each 4. 14000095 Chute assembly, short, BDS 5. 00000178 Pop rivet, stainless 1/8" steel 6. 14000066 Tube weldment, long, BDS 7. 14000062 Screw, 4 x 0.5 pan head, sms, ss 8. 01001428 Sensor, magnetic switch 9.
BDS Parts List 3 4 2 5 15 30 24 23 6 3 18 7 19 22 8 21 17 17 29 30 20 28 16 17 26 1 9 10 25 32 31 11 26 12 26 27 13 14 9 Glastender, Inc. • 5400 North Michigan Road • Saginaw, MI • 48604-9780 800.748.0423 • 989.752.4275 • Fax 989.752.4444 • www.glastender.
BDS Parts List Part No. Description Price 1. 14000128 Bucket seating bar 2. 14000034 Crusher bar cr bar hardened 3. 14000032 Drive shaft bar 4. 14000060 Nut, 5/8-11 hex jam stainless steel 3.00 each 5. 14000061 Washer, 5/8 lock stainless steel 1.00 each 6. 14000044 Rubber gasket, drum 99.00 7. 14000072 Drum assembly, BDS 546.00 8. 14000129 Limit switch, bucket presence 140.00 9. 00000039 Screw, 10-32 x 3/8", phillips, truss head, machine, stainless steel 10.
Troubleshooting Guide Problem Unit does not run. Cause 1. The door is open. 2. The bucket is not seated fully in the unit. 3. The bucket handle is not facing out. 4. The top cover is not on the machine. 5. The chute is not installed correctly on the unit. 6. The front cover is not on the machine. 7. The unit is unplugged. 8. The ON/OFF switch is in the OFF position. 9. The circuit breaker is tripped. Remedy 1. Close the door. 2. Install the bucket fully into the unit. 3.
Warranty Statement APPLICABLE TO ALL PRODUCTS SOLD WITHIN THE UNITED STATES AND CANADA LABOR: Glastender, Inc. warrants all products to be free of defects in material and workmanship. In established areas, a start-up is included with glasswasher models GT-24 and GT-30. A 1-year labor warranty applies to all glasswashers.
