Model SP100W Triplex Ceramic Plunger Pump Operating Instructions/ Repair and Service Manual Contents: Installation Instructions: Pump Specifications: Parts List/Torque Specs.
INSTALLATION INSTRUCTIONS Installation of the Giant Industries, Inc., pump is not a complicated procedure, but there are some basic steps common to all pumps. The following information is to be considered as a general outline for installation. If you have unique requirements, please contact Giant Industries, Inc. or your local distributor for assistance. 1. The pump should be installed flat on a base to a maximum of a 15 degree angle of inclination to ensure optimum lubrication. 2.
Specifications Model SP100W Volume ........................................................................................................ Up to 11.2 GPM Discharge Pressure ..................................................................................... Up to 2000 PSI Inlet Pressure .............................................................................................. Up to 90 PSI Maximum Speed of Crankshaft ..................................................................
SP100W PARTS LIST ITEM 1 2 2A 3 4 5 6 7 8 9 10 11 11A 12 13 14 15 16 PART 07294 07295 07296 07297 07298 07299 01009 07186 07187 01010 01011 07109 07182 07302 07303 07459 07306 07114 17 18 19 20 21 22 23 24A 24B 07308 13349 07252 07310 07311 07315 07314 07346 07360 24C 24D 24E 07023 07203 07258 1 DESCRIPTIONS QTY Crankcase 1 Oil Filler Cap 1 Gasket, Oil Filler Cap 1 Cover, Crankcase 3 O-Ring, Crankcase Cover 1 Oil Dipstick 1 O-Ring, Dip Stick 1 Oil Sight Glass 1 Gasket, Oil Sight Glass 1 Screw, Crankc
SP100W EXPLODED VIEW SP100W REPAIR KITS Plunger Packing Repair #09077 Qty. Part # Description 3 07336 V-Sleeve Ceramic Plunger Kit #09079 Qty. Part # Description 3 07346 Ceramic Plunger 3 07360 Bolt Assy. (24B-E) 3 07317 Flinger Weep Qty. 1 Plate 3 Repair Kit Part # 07344 #09075 Description O-Ring,Weep Return 07348 Seal, Weep Return Inlet Valve Kit #09069 Qty.
PUMP SYSTEM MALFUNCTION MALFUNCTION CAUSE REMEDY The Pressure and/ or the Delivery Drops Worn packing seals Broken valve spring Belt slippage Worn or Damaged nozzle Fouled discharge valve Fouled inlet strainer Worn or Damaged hose Worn or Plugged relief valve on pump Cavitation Unloader Replace packing seals Replace spring Tighten or Replace belt Replace nozzle Clean valve assembly Clean strainer Repair/Replace hose Clean, Reset, and Replace worn parts Check suction lines on inlet of pump for restricti
REPAIR INSTRUCTION - SP100W SERIES 41A 44 34 35 36 1. With a 22mm socket, remove the three discharge (43) and three inlet (41) manifold plugs. 2. Check o-ring (44) for wear and replace as necessary. Remove the discharge spring retainer (34), valve spring (35), and valve plate (36). 7. Use a small slide hammer to remove valve seats (37) from manifold (29). Inspect valve plate (36) and valve seats (37) for wear. If excessive pitting is seen, replace the worn parts.
SP100W DIMENSIONS GIANT INDUSTRIES LIMITED WARRANTY Giant Industries, Inc. pumps and accessories are warranted by the manufacturer to be free from defects in workmanship and material as follows: 1. Five (5) years from the date of shipment for all pumps used in portable pressure washers with NON-SALINE, clean water applications. 2. Two (2) years from the date of shipment for Giant pumps used in car wash applications. 3.
