DEP2 GATE OPENER INSTALLATION AND OWNERS MANUAL LIMITED LIFETIME WARRANTY ON MOTOR AND GEAR ASSEMBLY! WARNING: This product can expose you to chemicals including lead, which is known to the State of California to cause cancer. For more information, go to www.P65Warnings.ca.gov 5004019 CONFORMS TO UL STD 325 www.GhostControls.
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DEP2 3 CONTENTS INSTALLATION AND OWNERS MANUAL 5 Read This First 7 Specifications 9 System Safety 13 Tools and Supplies Needed 17 Site Planning 21 Install Operator Pull-To-Open 33 Install Operator Push-To-Open Systems 45 Installing Control Box 51 Installing Battery Box 55 Preparing The Gate System Controller 59 Programming The Gate System Controller 62 Troubleshooting Guide 63 Connecting Optional Accessories 65 Manual Gate Operation Every User Must Kn
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READ ME FIRST 5 READ THIS FIRST IMPORTANT SAFETY INSTRUCTIONS Thank you for choosing a GHOST CONTROLS® Automatic Gate Opener system, the most innovative gate opener systems available for residential applications on the market today. This manual will guide you through the proper installation and maintenance methods. To reduce the risk of injury or death: READ, UNDERSTAND, AND FOLLOW ALL INSTRUCTIONS CAREFULLY AND COMPLETELY.
READ ME FIRST B. Gate should be completely supported by mounting hinges. It may be necessary to add additional hinges to some gate installations. C. Gate should be level, plumb, and move freely in both directions when minimal force is applied in the opening or closing direction. D. Gate should NOT open uphill or downhill. 9.
SPECIFICATIONS 7 SPECIFICATIONS DEP2 GATE OPERATOR KIT SPECIFICATIONS ■■ Compliance: The operator is system certified to be in compliance with UL325 6th Edition Standards ■■ System Operating Voltage: 12 VDC ■■ System Battery Type: 12VDC Automotive Battery Required and Included ■■ System Current: 1-2 Amps per leaf is typical when active.
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SYSTEM SAFETY 9 SYSTEM SAFETY GATE OPENER SYSTEMS This manual contains important safety precautions and warnings for both the installer and end users or consumers of this automatic gate opener system. The following warnings and safety are intended to apply to the most common applications but may not apply to all possible installation and applications for these products. To reduce risk of injury or death: 1 .
SYSTEM SAFETY 12 . The included warning signs must be attached to VEHICULAR GATE STANDARD 13 . While the gate is moving do not drive into the gate We recommend that all vehicular gates be constructed and installed in accordance with Active Standard ASTM F2200, Standard Specification for Automated Vehicular Gate Construction. For more information on this standard, contact ASTM directly at http://www.astm.org/Standards/F2200.htm.
SYSTEM SAFETY SWING GATE PROTECTION AND ENTRAPMENT ZONES 11 ALARM As specified in Gate Operator Safety Standard, UL325 (30A 1.1) 6th Edition, all gate operators must include two independent means of entrapment protection. All GHOST CONTROLS® Automatic Gate opener systems meet this standard as indicated on the product packaging through the following: 1 . TYPE A Inherent. 2 . Number one above AND either of the following two options: A. TYPE C Inherent force limiting. A.
SYSTEM SAFETY ENTRAPMENT AREA Between gate and post Pinch point between opener and gate Path of the moving gate Leading edge of gate and pinch point between gates in a dual gate installation NOTES Keep hands, feet, and pets away from this area when gate is in motion. Keep hands, feet, and pets away from this area when gate is in motion.
DEP2 INSTALL 13 INSTALLING THE OPERATOR TOOLS AND SUPPLIES NEEDED Corded/Cordless Drill Standard or Metric Wrench 25' Phillips Head Screwdriver Tape Measure Wire Strippers/ Cutters Level 9/16" Drill Bit Longer than Diameter or Thickness of Post 1/2" Drill Bit Standard or Metric Socket Set Ghost Controls 2017 | www.GhostControls.
DEP2 INSTALL PARTS INCLUDED FOR 1ST OPERATOR Post and Rear Mount Hardware Gate and Front Mount Hardware Gate Mount Hardware Front Mount Hardware Rear Mount Hardware Estate Bracket (Qty 1) PBK6BA Ghost Controls 2017 | www.GhostControls.
DEP2 INSTALL PARTS INCLUDED FOR 2ND OPERATOR Post and Rear Mount Hardware Gate and Front Mount Hardware Gate Mount Hardware Front Mount Hardware Rear Mount Hardware Estate Bracket (Qty 1) 15
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PLANNING 17 INSTALLATION PLANNING SITE PLANNING SITE Wireless Keypad Outdoor Mounting Pedestal Tube Gate Brackets SECOND Operator SECOND Operator power cables Positive Stop Plate Solar Panel Pedestrian Gate FIRST Operator TRENCH Minimum of 20 Feet Diagram also shows optional add-on accessories available for your gate opener system Control Box Battery Box Kit Wired Vehicle Sensor 5 Button Transmitter (optional) 3 Button Transmitter (included) Push Button P
PLANNING NOTE Push-to-Open installations REQUIRE an accessory Push-to-Open bracket kit (AXPO). DUAL applications require two (2) AXPO kits. 4 . Mounting location on gate and support post, column, or wall. A . Wooden posts should be at least 6x6 in size. B. Metal posts should be at least 4x4 in size. C. Additional mounting bolts may be required if the included bolts are not at least 1” longer than the diameter of the post. 5 .
PLANNING 19 PREPARE THE GATE Proper installation, care, and ongoing maintenance of the gate is critical to increased usage life of the automatic gate operator system. The following items should be considered and addressed if needed PRIOR to installation of the automatic gate operator system: LEVEL LEVEL CONCRETE THE POSTS IN THE GROUND 1 . The gate must swing freely throughout its entire range of motion remaining plumb and level. The gate should not swing uphill or downhill when opening or closing.
PLANNING DETERMINE MOUNTING LOCATION ON GATE AND SUPPORT BAR You must determine where to mount the gate operator vertically on your gate system. ■■ Top Mounting — The gate operator is not recommended to be mounted to the top of the gate because the operator may cause twisting or flexing of the gate while in motion. ■■ Center Line Mounting — This is the most common and recommended method for mounting an operator to the gate system. Mount as close to center as feasible.
PULL-TO-OPEN 21 I N S TA L L O P E R AT O R PULL-TO-OPEN PULL-TO-OPEN Gate Opens into the Property PUSH-TO-OPEN Gate Opens into Road PULL-TO-OPEN: GATE SWINGS TO OPEN INSIDE PROPERTY The dimensions and step-by-step instructions that follow are for mounting the GHOST CONTROLS® Automatic Gate Operator system to a standard metal tubular-style agricultural gates that swing into property. For push-to-open applications, please see Push-To-Open Application on page 33. STEP 1.
DEP2 Kit STEP 2. INSTALLING FIRST OPERATOR: ESTABLISH AND MARK THE HORIZONTAL CENTER LINES OF THE GATE AND THE POST FOR PROPER ALIGNMENT OF GATE BRACKETS. NOTE This center point will be used for mounting the post bracket in STEP 4. STEP 3. POST BRACKET PRE-ASSEMBLY. Insert the M10x1.5x75mm bolt and M10 washer through the inner center hole (towards post on top of bracket) of the post bracket.
PULL-TO-OPEN 23 STEP 4. CLAMPING POST BRACKET TO POST. After the post bracket is pre-assembled and the horizontal centerline has been marked on the post as referred to in Step 2 and 3, then proceed to clamp the post bracket to the marked centerline on the post. NOTE For round post installations we recommend notching the post for proper installation of the post bracket. Ghost Controls 2017 | www.GhostControls.
DEP2 Kit STEP 5. VERIFYING GATE CLEARANCE. GATE MUST BE IN FULLY OPEN POSITION. Top View of Fence Top View of Fence ADJUST PIVOT BRACKET ON POST AS NEEDED Top View of Gate Clearance must be greater than 4.5" NOTE Gate must be in the FULLY OPEN POSITION before checking for proper clearance. Ghost Controls 2017 | www.GhostControls.
PULL-TO-OPEN 25 STEP 6. DRILLING REAR BRACKET HOLES AND BOLTING. A . With the post bracket still clamped to post you will need a 3/8” drill bit and drill the (4) holes to mount the rear post bracket to the post TIP: Drill each hole one at a time and insert a bolt through to ensure that the holes are all aligned. B.
DEP2 Kit STEP 8. HANGING OPERATOR ON REAR MOUNT. Insert clevis pin, nylon spacer and clevis hairpin as shown below to secure the rear of the operator to the post. Ghost Controls 2017 | www.GhostControls.
PULL-TO-OPEN 27 STEP 9. ASSEMBLE FRONT MOUNT USING ESTATE BRACKET ON DECORATIVE GATE. NOTE Your gate should now be in the FULLY OPEN position. A . Temporarily assemble the front mount gate bracket to the operator by inserting the supplied 10mm x 40mm clevis pin, 10mm I.D. nylon spacer, and clevis hairpin thru the gate bracket to temporarily secure the front of the operator. Ghost Controls 2017 | www.GhostControls.
DEP2 Kit B. With the gate at the desired OPEN position line up the operator with the pre-assembled front mount gate bracket over the center-most bar on your gate and mark the center location of the outermost hole on the gate. NOTE Make sure your gate is in the FULLY OPEN position (arm must be fully retracted). Ghost Controls 2017 | www.GhostControls.
PULL-TO-OPEN 29 C. Install the gate and estate brackets on the gate by aligning the outermost hole of both brackets and inserting (1) M8 x 65mm flat washer, and (1) M8 nylon locknut thru both the estate and gate brackets, as show below. Tighten to secure the brackets to the gate. MAKE SURE GATE IS STILL IN OPEN POSITION (arm fully retracted). Estate Bracket install on backside of gate Gate Bracket D. Disconnect operator from gate bracket and swing away from the gate.
DEP2 Kit E. Assemble clevis pin, front spacer and hair pin to operator to prevent loss. F. Now you can mark and drill the inner most hole on the gate bracket, shown below. G. Align the innermost holes of both the estate and the gate brackets and insert (1) M8 x 65mm flat washer, and (1) M8 nylon locknut thru both holes and tighten to secure the brackets to the gate. YOUR GATE BRACKET AND ESTATE BRACKET SHOULD NOW BE ATTACHED AND SECURED TO THE GATE. Ghost Controls 2017 | www.GhostControls.
PULL-TO-OPEN 31 H. Align and attach the operator to the front mount of the secured gate bracket, as shown below. NOTE ALTERNATE TUBE GATE BRACKETS FOR MOUNTING TUBULAR GATES. (NOT FOR USE WITH FLAT PANEL GATES) see below image. Tube brackets (AXTB) sold separately. Ghost Controls 2017 | www.GhostControls.
DEP2 Kit STEP 10. REPEAT STEPS 2 THRU 9 FOR INSTALLING SECOND GATE OPERATOR NOTE Refer to image on page 17 for second operator. You will need to dig a trench and use pvc conduit to put second operator power cables thru to connect to the control box on the opposite side of the driveway. STEP 11. INSTALLING POSITIVE STOP PLATE Determine location for Positive Stop Plate and mark the location of the (4) holes you need to drill on the gate.
PUSH-TO-OPEN 33 I N S TA L L O P E R AT O R PUSH-TO-OPEN SYSTEMS PUSH-TO-OPEN Gate Opens into Road PULL-TO-OPEN Gate Opens into the Property PUSH-TO-OPEN: GATE SWINGS TO OPEN OUTSIDE PROPERTY The dimensions and step-by-step instructions that follow are for mounting the GHOST CONTROLS® gate operator system to a standard metal tubular-style agricultural fence that swings into property.
DEP2 Kit STEP 2. INSTALLING FIRST OPERATOR: ESTABLISH AND MARK THE HORIZONTAL CENTER LINES OF THE GATE AND THE POST FOR PROPER ALIGNMENT OF GATE BRACKETS. NOTE This center point will be used for mounting the post bracket in STEP 4. STEP 3. POST BRACKET PRE-ASSEMBLY. M10 X 1.5 X 75MM BOLT Insert the M10x1.5x75mm bolt and M10 washer through the inner center hole (towards post on top of bracket) of the post bracket.
PUSH-TO-OPEN 35 STEP 4. CLAMPING POST BRACKET TO POST. After the post push-to-open bracket is pre-assembled and the horizontal centerline has been marked on the post as referred to in Step 2 and 3, then proceed to clamp the post bracket to the marked centerline on the post. NOTE It is recommended for many Push-To-Open applications to not center the bracket.
DEP2 Kit STEP 5. VERIFYING GATE CLEARANCE. GATE MUST BE IN FULLY CLOSED POSITION. Top View of Gate Top View of Gate NOTE Top View of Fence Distance must be greater than 4.5" Gate needs to be in the FULLY CLOSED POSITION before measuring the distance between the indicated bracket hole and the place marked on the tube in STEP 5. Ghost Controls 2017 | www.GhostControls.
PUSH-TO-OPEN 37 STEP 6. DRILLING REAR BRACKET HOLES AND BOLTING. A . With the post bracket still clamped to post you will need a 3/8” drill bit and drill the (4) holes to mount the rear bracket to the post. TIP: Drill each hole one at a time and insert a bolt through to ensure that the holes are all aligned. B.
DEP2 Kit STEP 8. HANGING OPERATOR ON REAR MOUNT. Insert clevis pin, nylon spacer and clevis hairpin as shown below to secure the rear of the operator to the post. STEP 9. ASSEMBLE FRONT MOUNT USING ESTATE BRACKET ON DECORATIVE GATE. NOTE Your gate should now be in the FULLY CLOSED position. A . Temporarily assemble the front mount gate bracket to the operator by inserting the supplied 10mm x 40mm clevis pin, 10mm I.D.
PUSH-TO-OPEN 39 B. With the gate in the CLOSED position line up the operator with the pre-assembled front mount gate bracket over the center-most bar on your gate and mark the center location of the outermost hole on the gate. NOTE Make sure your gate is in the FULLY CLOSED position (arm fully retracted). Ghost Controls 2017 | www.GhostControls.
DEP2 Kit C. Install the gate and estate brackets on the gate by aligning the outermost hole of both brackets and inserting (1) M8 x 65mm flat washer, and (1) M8 nylon locknut thru both the estate and gate brackets, as show below. Tighten to secure the brackets to the gate. MAKE SURE GATE IS STILL IN CLOSED POSITION (arm fully retracted). D. Disconnect operator from gate bracket and swing away from the gate. Remove the clevis pin, hair pin, and front spacer. Ghost Controls 2017 | www.GhostControls.
PUSH-TO-OPEN 41 E. Assemble clevis pin, front spacer and hair pin to operator to prevent loss. F. Now you can mark and drill the inner most hole on the gate bracket, shown below. G. Align the innermost holes of both the estate and the gate brackets and insert (1) M8 x 65mm flat washer, and (1) M8 nylon locknut thru both holes and tighten to secure the brackets to the gate. YOUR GATE BRACKET AND ESTATE BRACKET SHOULD NOW BE ATTACHED AND SECURED TO THE GATE. Ghost Controls 2017 | www.GhostControls.
DEP2 Kit H. Align and attach the operator to the front mount of the secured gate bracket, as shown below. STEP 10. REPEAT STEPS 2 THRU 9 FOR INSTALLING SECOND GATE OPERATOR NOTE Refer to image on page 17 for second operator. You will need to dig a trench and use pvc conduit to put second operator power cables thru to connect to the control box on the opposite side of the driveway. Ghost Controls 2017 | www.GhostControls.
PULL-TO-OPEN 43 STEP 11. INSTALLING POSITIVE STOP PLATE Determine location for Positive Stop Plate and mark the location of the (4) holes you need to drill on the gate. Once holes are drilled use the supplied Positive Stop Plate and bolts to install the Positive Stop Plate on the OUTSIDE of the first operator gate as shown in the image below. STEP 12. TIGHTEN ALL PARTS Make sure all parts installed during installation are tightened down. STEP 13. GO TO INSTALLING THE CONTROL BOX CHAPTER, PAGE 45.
DEP2 Kit Ghost Controls 2017 | www.GhostControls.
CONTROL BOX 45 INSTALLING CONTROL BOX INSTRUCTIONS NOTE Mount the control box a minimum of 3 feet above the ground to keep dirt and water from damaging the control board and within 4 feet of the operator arm in order for the operator cable to reach the control box. STEP 1. INSTALLING THE CONTROL BOX A .
CONTROL BOX STEP 3. ROUTING THE BATTERY HARNESS INTO THE CONTROL BOX First route the battery harness cable thru the strain relief on the bottom of the control box and connect the bullet connectors (red to red, black to black) to the control board harness. See below diagram. STEP 4. ROUTING THE FIRST OPERATOR INTO THE CONTROL BOX A . Route the first operator cable (one closest to the box) through the same strain relief into the control box. We recommend feeding the cable through PVC conduit.
CONTROL BOX 47 STEP 5. ROUTING THE SECOND OPERATOR INTO THE CONTROL BOX A . Route the second operator cable through the second strain relief of the control box. We recommend feeding the cable through PVC conduit. Leave enough cable slack for operator to close the gate completely . Follow the diagram below. B. Connect the operator wires to the control board. See diagram above.
CONTROL BOX STEP 6. ROUTING THE AC TRANSFORMER CABLE INTO THE CONTROL BOX A . When wiring the AC Transformer you will need to insert the AC wires in the matching terminals 2 and 3 on the 16 VAC PWR INPUT screw terminal on the main control board and tighten each screw so that the wires do not come loose and fall out. Please refer to diagram below. DO NOT HOOK UP SOLAR IF USING AC TRANSFORMER. DO NOT PLUG IN THE AC TRANSFORMER DURING THIS STEP. DO NOT USE B. Connect AC Transformer to outdoor outlet.
CONTROL BOX 49 STEP 7. ADDING A SOLAR PANEL (OPTIONAL) TO THE CONTROL BOX When wiring a Solar Panel you will need to remove the plug in the negative solar terminal on the main control board and then connect the solar panel wires to the matching terminals 1 and 3 on the SOLAR PWR INPUT screw terminal on the control board. Please refer to diagram below. DO NOT HOOK UP AC TRANSFORMER IF USING SOLAR POWER. BLACK RED STEP 8. HOOK UP YOUR BATTERY. GO TO INSTALLING THE BATTERY BOX CHAPTER.
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BAT TERY BOX 51 I N S TA L L I N G B AT T E R Y B O X INSTRUCTIONS BATTERY BOX SHOULD BE MOUNTED NEXT TO (OR BELOW) CONTROL BOX SO THAT POWER HARNESS CAN CONNECT INTO MAIN SYSTEM CONTROL BOARD THROUGH THE STRAIN RELIEF. GHOST CONTROLS® does not recommend splicing the battery harness wire to extend its length.
BAT TERY BOX STEP 3: ATTACH POWER HARNESS TO SYSTEM CONTROL BOARD A . Turn the power switch to the GHOST CONTROLS® control box to the off position before making connections. B. Feed the power harness out of the battery box through its strain relief and up into system control box through the strain relief on the bottom of the control box. See image below. C. Connect the two bullet connectors from the battery box harness to the bullet connectors of the control board as shown below.
BAT TERY BOX 53 STEP 4: CONNECT THE BATTERY OR BATTERIES IN THE BATTERY BOX Make sure to check for the proper polarity of wires. One or two batteries can be connected. Red connector goes on positive battery terminal first and black connector goes on negative terminal of battery. Connect the battery power cable terminals to the batteries in the Battery Box; an optional second battery is shown.
BAT TERY BOX STEP 5: TURN ON MAIN SYSTEM CONTROL BOX Turn the main system toggle power switch located at the bottom of system control box to the on position. STEP 6: TEST THE SYSTEM Test the system with remote, keypad, or push button. STEP 7: LOCK THE BOX (OPTIONAL) You can purchase an optional AX3L Operator Security Kit to lock the operator, control box, and battery box with three different padlocks that are keyed alike. ©Ghost Controls 2017 | www.GhostControls.
PREPARING 55 Ghost Controls 2017 | www.GhostControls.
PREPARING DIP SWITCH OPTION SETTINGS There are four DIP Switches located on the main control board (shown) that must be positioned properly for your particular installation. DIP#1: OPEN DIRECTION The opening direction of the gate operator is determined by DIP#1. DIP Switch # OFF Position ON Position 1 P u l l -To - O p e n ( Fa c t o r y Push-To-Open Installation: Gate is pushed to open away from your Default): Gate is pulled to open property. into your property.
PREPARING 57 DIP#4: DUAL (BI-PARTING) GATE OPENING SEQUENCE The gate opening sequence for dual gate opener systems only is determined by DIP#4. This DIP switch does not apply to single gate opener installations. NOTE The SECOND arm will always CLOSE first before the FIRST arm. DIP Switch # OFF Position 4 ON Position Delay Open (Factory Default): Simultaneous Open: Both the FIRST arm and the SECOND arm FIRST arm will open before the will simultaneously OPEN.
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PROGRAMMING 59 PROGRAMMING THE GATE SYSTEM CONTROLLER PULL-TO-OPEN AND PUSH-TO-OPEN APPLICATIONS NOTE Only the arms’ extended limit is adjustable. The arms’ retracted position is FIXED and is NOT electronically adjustable. The retracted position is set by hardware mounting only. Please refer to the hardware installation to make sure the retracted position is properly set/installed.
PROGRAMMING 5 . The system alarm will beep once to indicate that the new CLOSED limit is learned and stored. 6 . Confirm the newly programmed OPEN limit by pressing the remote and run the gate in the opening direction. The gate should automatically stop at the position set in step 2. This limit is stored and remembered even when all of the power sources are removed. 6 . Confirm the newly programmed CLOSED limit by pressing the remote and run the gate in the closing direction.
PROGRAMMING SETTING AUTOCLOSE Minimum AUTOCLOSE Time Period 5 Seconds 61 Cancelling AUTOCLOSE will remove your previous duration setting and force you to pick a new duration the next time you enable AUTOCLOSE. You can use PartyMode™ to temporarily disable AUTOCLOSE and the system will retain your current AUTOCLOSE duration when PartyMode™ is disabled. Turning the control board off will not remove AUTOCLOSE because turning the system back on will automatically reengage the Auto-Close feature.
PROGRAMMING TROUBLESHOOTING GUIDE Ghost Controls 2017 | www.GhostControls.
ACCESSORIES 63 CONNECTING OPTIONAL ACCESSORIES CONNECTING TO CONTROL BOARD NOTE Please refer to manufacturers manual or website for more detailed instructions on how to connect and use accessories with your gate operator. PREPARING CONTROL BOX FOR ACCESSORY WIRING MAKE SURE THE POWER IS TURNED OFF WHICH IS LOCATED ON THE BOTTOM OF THE CONTROL BOX BEFORE WIRING.
ACCESSORIES INACTIVE — Opens circuit or has no connection. ACTIVE — Input is shorted to COM or BATTERY NEGATIVE. CYCLE INPUT (CYC): Use this terminal for Ghost Controls Push Button (AXPB). Active — Signal must go from INACTIVE then ACTIVE for the system to recognize the input and respond accordingly. EX: OPEN > STOP > CLOSE > STOP > OPEN >... OPEN INPUT (OPEN): Use this terminal for Ghost Controls Vehicle Detector (AXXV). Active — OPENS gate to full open limit and prevents it from closing.
MANUAL 65 MANUAL GATE OPERATION EVERY USER MUST KNOW THESE STEPS The gate can be opened or closed manually by releasing the front mount from the gate. You must disconnect the operator only after the operator power switch is OFF and the gate is NOT moving. If you have the accessory ZombieLock® installed, this lock should be manually disengaged with the key because removing power does not unlock this lock. 1 . Move the gate operator control box switch to the off position.
ACCESSORIES ACCESSORIES GHOST CONTROLS® genuine Accessories are designed to provide complete control and superior convenience for you and your family with your automatic gate opener. These products are specifically engineered to easily integrate into your system and grant you access to additional capabilities and control of your gate opener. All of these accessories are available from your local dealer and are backed by the same reliable warranty that your gate operator is designed to meet.
WARRANT Y 67 WARRANTY REGISTER ONLINE WWW.GHOSTCONTROLS.COM/REGISTER NOTE If your unable to access the internet please fill out the warranty form below and mail in to us at Ghost Controls 1572 Capital Circle NW, Tallahassee, FL 32303 Fi rst Name:__________________________________________ Last Name:__________________________________ Street:___________________________________________________________ Apt.
