Welcome HM Thank you for purchasing the Genomics 3018-Pr Over Mach CNC Router from Smartness. included in your package will be a U Disk.
Disclaimer JY] Before operating your Desktop CNC Machine, please read the manual. Failure to do so may lead to personal injury, poor results, or damage to the CNC Machine. Annoys who operates the Desktop CNC machine should know and understand the contents of this manual. Bailsman cannot control the conditions in which you assemble your Genomics CNC machine or verify if it was done properly.
Part 1 Unboxing JY] Sleaze make sirs all the following parts are included.
€D spindle Cable, 35cm € Limit Switch Cable X LIME, 15cm €D) Stepper Motor Cable, X-Axis, 17cm &o Limit Switch Cable X Li-, 53cm a Stepper Motor Cable, Y-Axis, 52cm & Limit Switch Cable Y Limit, 30cm & Stepper Motor Cables, Z-Axis, 28cm @ Limit Switch Cable Y MIL-, 60cm o Limit Switch Cable Z Lime, 34cm © Limit Switch Cable Z MIL-, 40cm SHH Spacer Template Tool 62) 2 Probe Kit £3 Work Clamp Set #3) Screwdriver — — v Allen Wrench Set, €D 174 ER Spanner € 4) Rubber Foot oD {10} 20-degrees V Bit myna, 2.
Sealing Strip, e-Axds, 27cm €B) (30) Cable Tis €) (10) Cable Holder € Sealing Strip, X-As, 34cm €) cable Protector Ei €5 (2) ABS Spacer €D user Manual € (2) M6 16mm Lott 5 (8) M5 10mm Bolt £5 (2) M3 20mm Sower 5) (4) M3 20mm T-Slot Nut £0) (12) M5 14mm Bolt ¢h (16) M3 5mm Screw £5) (8) M5 20mm T-Slot Nut €D (4) M3 8mm Screw
Consider following optional upgrades or accessories to make your ONC experience better! You can find them on wu MPG Hand wheel Resin Board for CNC Engraving, 2-Pack CNC Router Bits Essential Kit BEE Sa SE Scan QR codes to learn more isa Acrylic Sheet for ONG, 180 x 100 x 5mm, 4-Es Emm
Part 2 Mechanical installation JY] 2.1 Preparing your base assembly What you will need 16mm Bolt 0D Allen Wrench Set, Smm © Y-Axis Base Assembly Stop 1: Flip the Y-Axis Base Assembly upsides down and remove the cable ties from the bearing mount. Step 2: Align the Aluminum Build Plate center slot with the blue Y-Axis lead screw mount as shown in the picture. Step 3: Tighten (2} M8 18mm screws to secure the lead screw mount.
2.2 installing limit switches & cable holders to Y-Axis What you will need i w POE we & {10} M3 Smm Screw 8 {6} Cable Holder o {2} Limit Switch 0 Screwdriver & Y-Axis Bass Assembly Step 1: Locate the Limit switch mount indents on the inner side of the frame. One on each side as shown below. Step 2: Install cable wire holders in the per-drilled holes next to the mit switches, using the 3mm screws. Install two cable holders on each side, facing inside the frame.
2 3 installing Rubber feet to Y-Axis Base Assembly What you will need [34] {4) Rubber Foot 0B Allen Wrench Set, 3mm e Y-Axis Base Assembly Step 1: Locate the 4 per-drilled holes and install the rubber feet on each comer using the Allen wrench.
2.
Step 1: The first limit switch {o install is on the stepper motor side. You will need the two white ABS spacers and the longer 20mm M3 screws for this step. Locate the two per-drilled holes on the inside of the gantry next fo the lead screw, as shown in the picture below. Using {2} M3 20mm screws to secure the limit switch followed by the spacers into the drama.
2.5 install T-Slot Tension Nuts What you will need pr oa Allen Wrench Set, 4mm a Spacer Template Tool o ¥-Axis Base Assembly Step 1: Position the Y-Axis base assembly so that the step motor is facing your right hand side. Step 2: Use Allen kay to insert into the holes of slider nus and move each of them for certain distance.
Pa eT END TL Ga Veg What you will need 12) M5 Allen Wrench Sat, Bolt 6B Spacer Templates Tox! 4mm oe X-Axis-Axis Gantry & Y-Axis Bass Assembly Step 1: Set the X-Axis / Z Axis Gantry over your Y-Axis Base Assembly as shown blow. Step 2: Place the Acrylic Spacer template underneath the gantry fo prop a side up at a time. See through the six per-drilled holes on the side of the gantry to make sure they align with the nuts positioned before in 2.5 before.
Step 3: install (8) M5 14mm bolts into the T-Slot nuts. Esp the bolts loose unit you finish the other side. Stop 4: Repeat the process on the opposite side. Now you can tighten all 12 M& 14mm bolts.
Pir hl ST What you will need © Spindle with ER tail oO ER 1/8” Col let rr § Allen Wrench Set, 3mm Step 1: Unscrew the black collect collar from the spindle and insert the collect. Make sure the collect is locked in place by pushing if. Then screw the the collect collar back to the spindle.
Step 2: Loosen the Spindle Mount Hex Screw Step 3: Slide the spindle inch the mount until the external sleeve of the spindle is fully inserted. Step 4: Tighten the Hex screw io secure the Spindles. Do not over tights the screw, as it can damage the mount.
Pan ie eg eT What you will need 10mm Lott £5 (8) M5 20mm T-Slot Nut €) Allen Wrench Set, 3mm € (2) Acrylic Baffle pr You want fo identify the left baffle and the right baffle first, by placing the baffle along side the frame fo {it the saps. Pas! off the protective paper from the baffles. Step 1: insert the MS bolts from the outside of the baffle (For example, for the left-side baffle, the MS bolt should insert from the left side). Than put the T-Sol nut onto the bolt from the other side using your hand.
Part 3 Wiring Li agent sll Ee USB connection 0-8 ar 0~10V Spindle speed ! control signal 445459 and limitations switch
3018-Pr Over Mach control card features # Applicable to machinist CNC software; « Operating system: Windows; * USB interface communication; * External support for A/B Axis {optional}, you can upgrade to use 4-axis or 5-axis; = Support automatic too! setting function; + External emergency stop switch, and textual limit switch (home switch); & Onboard motor driver, maximum 32 micro steps, the motor runs smoothly; # The maximum output pulse frequency is 100KHZ; « All control signals are isolated by couple's an
PCB Label Description Mark Description Hark Description oe MPG Hand Whee! (Note: Only 8 Axis B Axis motor interface connect fo our Hand Wheel) A Axis A Axis motor interface uss USE interface GND 0.
Bale TT eet (ged What you will need Screw @ (4) M3 20mm T-Slot Nut © main Control Board Step 1: Locate the four per-drilled holes in the comers Step 2: Position the frame so that the back of the machine is on the control! board. Put on the M3 T-Riot nuts trough facing you. Install the board by inserting (4) M3 20mm T-Riot the holes into M4 8mm bolts. One tum only. Keep the nuts onto the top and bottom beams on the frame, like shown nut loose and in horizontal position so that they can in the figure below.
Step 3: Slide the board horizontally to leave about 30mm of space between the board and the left edge of the machine as shown below. Step 4: Now you can tighten all {4} M3 8mm bolts so the T-Slot nuts lock the board into the farms.
3.2 Connecting X-Axis Limit Switches What you will need i oO Limit Switch Cable X LIME, 15cm o Limit Switch Cable X MIL-, 53cm 8 Sealing Strip, X-Axis, 34cm {Limit switch cables have black plugs on both ends) Position the machine so that the main control board is facing you.
Step 2: Conn sot Limit Switch Cable X-MIL to the Limit switch on the right side. Run the cable behind the control board, along the top channel! of the bottom beam, then loop around the control board.
Step 3: Press the sealing strip {flat side out) over the cable into the top channel of the bottom beam:
3.3 Connecting Y-Axis Limit Switches What you will need : €D Limit Switch Gable Y LIME, 30cm &) sealing Strip, Y-Axis, 27om €D Limit Switch Cable Y MIL-, 60cm Step 1: Connect one and of the Limit Switch Cable Y-MIL to the Y+ limit switch {the one on the step motor side} Step 2: Connect one end of the Limit Switch Cable Y-MIL to the Limit switch.
Step 3: Connect both cables fo the corresponding sockets on the control board. Step 4: Press the sealing strip (Rat side out) over the Limit switch cable into the side beam.
El wae re Se Rey What you will need i Limit Switch Cable Z MIL-, 34em Limit Switch Cable Z MIL-, 40cm Step 1: Insert the short Limit Switch Cable Z-MIL into 2+ limit switch {on top, near the stepper motor). Connect the other end io main control board. Step 2: Insert the long Limit Switch Cable Z-MIL into Limit switch {toward the spindle holder). Connect the other end to main control board.
3.5 Connecting the Stepper Motor cables What you will need £8 Stepper Motor Cable, X-Axis, 170m ¢D Stepper Motor Cable, Y-Axis, 52em €) Stepper Motor Cable, Z-Axis, 26cm {Stepper Motor Cables are cables with white plugs on both and) Step 1: Locate all three stepper motors. X-Axis stepper moor is on the ski of the machine. Y-Axis sapper mayor is on the belt om of the machine in ths back. Z-Axis stepper moor is on top of the machines. As shown in the photos below.
Step 2: Connect each stepper motor with the labeled cable to the main control board. Note halt the end of 4-pin plug goes io the main board.
mi ey ToT He What you will need ¢p) spindle Cable, 35cm Step 1: Connect spin dis cable to the top of the spin dis, RED to M+ and BLACK to M-. Step 2: Connect the other snd of the spindle cable to the main control board.
ire hte ST TS GT What you will need om) o Emergency Stop Button with Cable Step 1: Remove black plastic nut ang the square lock washer on th back side of the button. Step 2: Insert Emergency button into the per-cut hols underneath the X-Axis Stepper Motor. See Picture . Step 3: From the other side of the metal platitudinous, Install the square lock washer {with pointy corners facing the metal plate} , then black plastic nut back onto the Emergency button and tighten down.
Step 4: Connect the cabs to the main control board. Sse position show blow. Usage: Pushing the button wif ginger emergency stop. The bunion will stay snagged once pushed. The button can only released when misled clockwise. This prevents double pushing the buffoon from releasing the trigger.
Lubricate the Threaded rods on all the axes, It is suggested io use a . ‘Ory’ FEET based lubricant or similar {Not included} to help stop any Lubricate dust sticking to the rods. the axes | | Co Mots: Part of the normal maintenance is to periodically clean the threaded rods and re-lubricate as needed. The bed and anything which will be mounted on it will be able to move fully from front to back without Check snagging on any cables.
A Brief Glossary Glossary Bed The aluminum base with slots to allow stock to be clamped fo it. Moved by the Y axis. Stock Whatever material you secure to the bed and cut or engrave. ©-Code Geometric Code, the language of the commands that the router understands, ca be used for specific commands or combined info a file (normally nc} of instructions to make something.
Part 4 Others JY] MPG Interface pin definition Support for textual connect rescission hand whereas, uss HDQRS interface to connect electronic hand wheel, interface pin definition as shown below, You can weld the hand whee! connector according to the definition, or you can contacts to buy the hand wheel that has been welded. AXIS k ALO : Xig Mote: The hand shew! doses not directly control the motor AXIS A I. operation, but controls the motor through software.
Part 5 Troubleshooting JY] Hopefully everything works as expected, but if not: Symptom Check Router is totally unresponsive to Mach 3 The Emergency Stop Button is in the Out position. (i the Emergency Stop Button is not connected the jumper Is in pics In the motherboard socket} An Axis does not move The Stepper motor wiring is correct. The wrong Axis moves The Stepper motors are connected to the correct motherboard ports. Limit switch does not work The cable connections for the Emit switch.
Copyright © 2020 by Smartness All rights reserved. This manual or any portion thereof may not be reproduced or used in any manner whatsoever without the written permission of the publisher, except for the use of brief quotations embodied in critical reviews and certain other noncommercial uses permitted by copyright law. For permission requests, writs fo the publisher. We would like to extend sincere gratitude to tetchy and Graham Viand for contributing fo this manual.
Teil Mechanischer Zusammenbau HM 2.1 Vorbereitung der Basisbaugruppe Was wird benötigt &o 2 x Schraube Mexiko a Inbusschlüssel, Smm o Y-Achsen Basisbaugruppe Schritt 1: Drehen Sie die Y-Achsen-Basisbaugruppe auf den Kopf und entfetten Sie die Kabelbinder von der Lagerhalterung. Schrift 2: Richten Sie den Mitteldeutsch der Aluminium-Bauplatine mit der blauen ¥-Achsen-Gewindespindeihallerung aus, wiw in der Abbildung gezeigt.
Schritt 3: Installieren Sie sechs Schrauben M5x14rm in die Meilensteine. Belassen Sis die Schrauben locker, bis Sie die andere Seife fertig gestellt haben. Schritt 4 Wiederholen Sie den Vorgang auf der gegenüberliegenden Seite. Jetzt Kinnen Sie alle 2wdlf Mexiko Schrauben anziehen.
2.7 Montage der Interessentengruppe auf der Basisbaugruppe Was wird benötigt Spindeldürr mit ERKER Spannring € ER113,175mm 1/8") Spannfutter @) Inbusschlüssel, 3mm Schiit 1: Schrauben Sie den schwarzen Spannring von der Spindel ab und setzen Sie die Spannzange ein. Stellen Sie sicher, dass die Spannzange durch Schieben arretiert wird. Schrauben Sie dann die Spannzange wieder suf die Spindel.
2.8 Montage der Acryl-Seitenwende Was wird benötigt oO 8 x Schraube M&x 10mm oS 8 x T-Einsteigen M5x20mm a Inbusschlüssel, 3mm © 2 x Acryl-Seltanwand Identifizieren Sie zuerst die links und dis reche Seitenwand, indem Sie die Seitenwand passend zur Form an den Rahmen anlegen. Ziehen Sie das Schutzpapier von den Seitenwinden ab. Beiritt 1: Setzen Sie die Schrauben MSx10mm von der Austeilens der Seitenwand ain {z.B. fair die linke Seitenwand solid die Mr-Schraubs von der linken Seite eingekesselt werden).
Schritt 3: Zeichen Sie nun die Mr-Schrauben an, um die Seitenwand zu befestigen. Wiederholen Sle die Schritte, um die andere Seite zu installieren.
Schritt 3: Verschieben Sie die Steuerbaugruppe horizontal so, dass zwischen der Steuerbaugruppe und der linken Kante der Maschine etwa 30mm Platz verbleibt. Hisse unterstehen Abbildung. Schritt 4: Jetzt Kinnen Sie die vier M3x8mm Schrauben anziehen, so dass dis Meilensteine die Steuerbaugruppe an den beiden Profilschienen.
Schritt 2: Schieben Sie das Schallabstrahlend X-Lima den X-Endschalter auf der rechten Seins an. Verlegen Sie das Kabel hinter der Steuerbaugruppe, entlang des oberen Kanals dsr unteren Profilscheins und filetieren Sie es dann um die Steuerbaugruppe herum. Das andere Ende des Kabels schliefen Sie an die Buchse X-Milder Steuerbaugruppe an.
Schritt 3: Schiefen Sie beide Kabel an dis entsprechenden Buchsen der Steuerbaugruppe an. Schrift 4: Drinstecken Sie den Dichtungsstreifen {mit der flachen Seite nach laufen} lieber das Kabel des Y-Endschalters in die seitliche Profilschiene.
Schritt 2: Schlieren Sie jeden Schrittmeteor mit dem beschrifteten Kabel an die Hauptsteuerplatine an. Beachten Sie, dass das Ende des 4-poligen Steckers zur Hauptplatine fit.
