Operator's Manual Third Edition • Third Printing Important Read, understand and obey these safety rules and operating instructions before operating this machine. Only trained and authorized personnel shall be permitted to operate this machine. This manual should be considered a permanent part of your machine and should remain with the machine at all times. If you have any questions, call Genie Industries. Contents Page Safety ........................................................................
Third Edition • Third Printing Operator's Manual Safety Rules Warning Failure to obey the instructions and safety rules in this manual may result in death or serious injury. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. Know and understand the safety rules before going on to the next section. 2 Always perform a pre-operation inspection. 3 Always perform the function tests prior to use.
Operator's Manual Third Edition • Third Printing SAFETY RULES Fall Hazards Do not use the machine as a personnel lifting platform or step. Do not stand on the load handling attachments. Do not climb on the mast. Do not raise the load unless the load handling attachment is properly secured to the machine. Do not use blocks to level the machine. Tip-over Hazards Do not move the machine with a raised load, except for minor positioning.
Third Edition • Third Printing Operator's Manual SAFETY RULES Do not place ladders or scaffolding against any part of the machine. Electrocution Hazards This machine is not electrically insulated and will not provide protection from contact with or proximity to electrical current. Do not use the machine on a moving or mobile surface or vehicle. Do not exceed the rated load capacity. See Load Capacity Charts section.
Operator's Manual Third Edition • Third Printing SAFETY RULES Crushing Hazards Collision Hazards Do not raise if the load is not properly centered on the load handling attachment. Check the work area for overhead obstructions or other possible hazards. Do not raise unless the load is properly secured to the load handling attachment. Do not stand under or allow personnel under the machine when the load is raised. Do not tilt the machine back unless the area is clear of personnel and obstructions.
Third Edition • Third Printing Operator's Manual SAFETY RULES Damaged Machine Hazards Do not use a damaged or malfunctioning machine. Decal Legend Genie product decals use symbols, color coding and signal words to identify the following: Do not use a machine with a worn, frayed, kinked or damaged cable. Do not use a machine with less than 4 wraps of cable on the winch drum when the carriage is fully lowered. Conduct a thorough pre-operation inspection prior to each use.
Operator's Manual Third Edition • Third Printing Legend 1 2 3 4 5 3 6 4 5 7 19 8 9 18 10 17 8 16 11 15 12 11 14 8 14 13 7 8 12 1 Winch 8 Leg swivel caster 14 Stabilizer brace 2 Cable 9 Straddle base 15 Standard base 3 Mast 10 Arm lock knob 4 Carriage 11 Leg retaining pin 5 Adjustable arm 12 Stabilizer (if equipped) 6 Traveling wheels (optional) 7 Leg 13 Hold-down bar (on opposite side of machine) 6 Genie Superlift Advantage 16 Base swivel/lock caster with
Third Edition • Third Printing Operator's Manual LEGEND Standard Forks 17 Adjustable Forks 17 20 24 20 23 20 Flat Forks 22 Boom 17 20 21 17 18 Mast brace 19 Loading wheels/steer handles 20 21 22 23 24 Snap pin Lifting shackle Fork mounting bracket Fork extension Fork extension retaining pin Part No.
Operator's Manual Third Edition • Third Printing Pre-operation Inspection Fundamentals The pre-operation inspection is a visual inspection performed by the operator prior to each work shift. This inspection is designed to discover if anything is apparently wrong with a machine before the operator tests it. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection.
Third Edition • Third Printing Operator's Manual PRE-OPERATION INSPECTION Pre-operation Inspection R Be sure that the operator’s manual is complete, legible and in the storage container located on the machine. R Be sure that all decals are legible and in place. See Decals section.
Operator's Manual Third Edition • Third Printing Function Tests Fundamentals The function tests are designed to discover any malfunctions before the machine is put into service. The operator must follow the step-by-step instructions to test all machine functions. Do Not Operate Unless: You learn and practice the principles of safe machine operation contained in this operator's manual. 1 Avoid hazardous situations. 2 Always perform a pre-operation inspection. A malfunctioning machine must never be used.
Third Edition • Third Printing Operator's Manual FUNCTION TESTS Straddle Base Function Tests 1 Select a test area that is firm, level and free of obstructions. 1 Place a 2 inch / 5.1 cm block under one leg swivel caster. Setup 2 Loosen the arm lock knob on the opposite adjustable arm. Push down on the lock knob. Machines Without Stabilizers 3 Position the adjustable arm to the desired width. 1 Remove the leg retainer pin and lower the leg to the down position.
Operator's Manual Third Edition • Third Printing FUNCTION TESTS Adjustable Forks and Adjustable Fork Options Flat Forks 1 Place the forks inside the carriage. 1 Place the fork mounting bracket inside the carriage. 2 Insert the retaining pin. 2 Insert the retaining pin. 3 Adjust the forks to the desired width and be sure the snap pin is properly inserted in each fork. 3 Adjust the forks to the desired width and be sure the snap pin is properly inserted in each fork.
Third Edition • Third Printing Operator's Manual FUNCTION TESTS Test One-Speed Winch Operation Test Two-Speed Winch Operation 1 Install a load handling attachment. 1 Install a load handling attachment. 2 Raise the carriage by firmly grasping the winch handles and rotating them towards the mast. 2 Shift the winch to the slow speed. Result: The winch should operate smoothly, free of hesitation or binding. 3 Lower the carriage by firmly grasping the winch handles and rotating them away from the mast.
Operator's Manual Third Edition • Third Printing Workplace Inspection Be aware of and avoid the following hazardous situations: · drop-offs or holes · bumps and floor obstructions · debris Do Not Operate Unless: · sloped surfaces You learn and practice the principles of safe machine operation contained in this operator's manual. · unstable or slippery surfaces · overhead obstructions and high voltage conductors 1 Avoid hazardous situations.
Third Edition • Third Printing Operator's Manual Operating Instructions Fundamentals The Operating Instructions section provides instructions for each aspect of machine operation. It is the operator's responsibility to follow all the safety rules and instructions in the operator's manual. Do Not Operate Unless: Using the machine for anything other than lifting material is unsafe. You learn and practice the principles of safe machine operation contained in this operator's manual.
Operator's Manual Third Edition • Third Printing OPERATING INSTRUCTIONS Setup Moving Machine with a Load Select an area that is firm, level and free of obstructions. It is best to move the machine on the worksite with no load. Moving a raised load should be restricted to positioning for loading and unloading. If it is necessary to move the machine with a raised load, understand and obey the following safety rules: Follow the Setup procedures in the Function Tests section.
Third Edition • Third Printing Operator's Manual Load Capacity Charts Forks Load Positioning Instructions 1 Determine the weight of the load and the location of its load center. 2 Measure to the load center from the side of the load that will be closest to the carriage. Observe and Obey: Failure to properly position the load may result in death or serious injury. Verify that the load you wish to raise does not exceed the maximum load for your load center. See the Load Capacity Chart on the next page.
Operator's Manual Third Edition • Third Printing LOAD CAPACITY CHARTS Boom Maximum Load Centers (measure from the front of the carriage) Load Positioning Instructions 1 Determine the weight of the load and the location of its load center. 2 Refer to the chart below to determine if the machine is capable of lifting the weight at the location on the boom. 3 Secure the load to the lifting shackle on the boom.
Third Edition • Third Printing Operator's Manual Transport and Lifting Instructions 5 Lock the rear base casters. Observe and Obey: The transport vehicle must be parked on a level surface. 6 Place the machine against the vehicle. Use proper lifting techniques to load the machine into the transport vehicle. Be sure to check that the carriage is locked in the lowered position. The transport vehicle must be secured to prevent rolling while the machine is being loaded.
Operator's Manual Third Edition • Third Printing Decals Inspection for Decals with Words Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Part No. Description Quantity Part No.
Third Edition • Third Printing Operator's Manual DECALS 32686 Australia models only 97529 32938 52983 97529 32687 32686 32885 32885 32938 32939 32770 32939 32770 52675 31072 33468 33468 32775 32714 Serial Plate 33468 52983 32689 or 32690 or 32691 or 32692 or 32693 32718 33468 32715 32716 33468 32689 or 32690 or 32691 or 32692 or 32693 32717 82959 Part No.
Operator's Manual Third Edition • Third Printing DECALS Inspection for Decals with Symbols Determine whether the decals on your machine have words or symbols. Use the appropriate inspection to verify that all decals are legible and in place. Part No. Description Quantity Part No.
Third Edition • Third Printing Operator's Manual DECALS Part No.
Operator's Manual Third Edition • Third Printing Specifications Model SLA-5 SLA-10 SLA-15 SLA-20 SLA-25 Height-Stowed 781/2 in 2m 781/2 in 2m 781/2 in 2m 781/2 in 2m 781/2 in 2m Width Standard Base 311/2 in 80 cm 311/2 in 80 cm 311/2 in 80 cm 311/2 in 80 cm 311/2 in 80 cm Width-stabilizers lowered Standard Base 785/8 in 2m 785/8 in 2m 785/8 in 2m 785/8 in 2m 785/8 in 2m Width-Min Straddle Base 311/2 in 80 cm 311/2 in 80 cm 311/2 in 80 cm NA NA Width-Max Straddle Base 58 in 1
Third Edition • Third Printing Operator's Manual SPECIFICATIONS Dimensions SLA-5 SLA-10 SLA-15 SLA-20 SLA-25 4 ft 101/2 in 1.5 m 6 ft 7 in 2m 9 ft 9 in 3m 11 ft 51/2 in 3.5 m 14 ft 71/2 in 4.5 m 16 ft 4 in 5m 19 ft 6 in 5.9 m 21 ft 21/2 in 6.5 m 24 ft 4 in 7.4 m 26 ft 1/2 in 7.9 m 4 ft 101/2 in 1.5 m 6 ft 7 in 2m 9 ft 9 in 3m 11 ft 51/2 in 3.5 m 14 ft 71/2 in 4.5 m 16 ft 4 in 5m 19 ft 6 in 6m 21 ft 21/2 in 6.5 m 24 ft 4 in 7.4 m 26 ft 1/2 in 7.9 m 4 ft 101/2 in 1.
Genie North America Phone 425.881.1800 Toll Free USA and Canada 800.536.1800 Fax 425.883.3475 Genie Australia Pty Ltd. Phone +61 7 3375 1660 Fax +61 7 3375 1002 Genie Scandinavia Phone +46 31 575100 Fax +46 31 579020 Genie France Phone +33 (0)2 37 26 09 99 Fax +33 (0)2 37 26 09 98 Genie Iberica Phone +34 93 579 5042 Fax +34 93 579 5059 Genie Germany Phone +49 (0)4202 88520 Fax +49 (0)4202 8852-20 Genie U.K.
