Compressor Aftercooler OPERATION & MAINTENANCE MANUAL Model 89009 Copyright 2013 by General Machine Products Co., Inc All rights reserved. No part of this publication may be copied, reproduced or transmitted in any form whatsoever without the written permission of General Machine Products Co., Inc. GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA TEL: +1-215-357-5500 • FAX: +1-215-357-6216 • www.gmptools.com Page 1 of 16 SEPProducts 2013 USA Ver 1 General Machine Co., Inc.
REVISION HISTORY Rev # Date Details Author 01 09/09 Original Issue A Miller 02 03/12 Updated L Kilpin 03 09/13 US Version 1 A Konschak Page 2 of 16 General Machine Products Co., Inc.
CONTENTS 1. Safety Instructions 2. General Description 3. Specification 4. Operating Procedure 5. Maintenance and servicing 6. Spare Parts 7. Layout of equipment APPENDICES Appendix 1 General arrangement drawing C-1227-AS1001 Warranty Page 3 of 16 General Machine Products Co., Inc.
1. SAFETY INSTRUCTIONS THIS EQUIPMENT MUST ONLY BE USED BY AUTHORISED PERSONNEL, WHO HAVE BEEN SUITABLY TRAINED AND COMPETENT TO DO SO. THESE INSTRUCTIONS ARE TO BE MADE AVAILABLE TO OPERATORS OF THIS EQUIPMENT AT ALL TIMES, FAILURE TO OBSERVE THESE SAFETY INSTRUCTIONS COULD RESULT IN SERIOUS PERSONAL INJURY AND / OR PROPERTY DAMAGE. WORK AREA AND GENERAL SAFETY 1) Read and understand the operation and maintenance manual supplied with this equipment. Keep it in a convenient place for future reference.
13) Wear ear defenders if noise levels are considered high to prevent ear damage 14) The machine must be operated on firm ground. 15) Stay clear of pipes under pressure and cables or lines under tension. 16) Only use the machine for its intended purpose. 17) Avoid using the machine in air born dust environments. 18) Ensure that the compressed air hoses are connected correctly, hot air from the compressor entering the pipe marked input, the cool air to the blowing machine to the pipe marked output.
GENERAL PNEUMATIC SAFETY INSTRUCTIONS The GMP Compressor Aftercooler is a pneumatic device, using pressurized air to project cable at high velocities. Please observe the following precautions when operating the aftercooler: 1) Compressed air can cause flying debris. This could cause personal injury. Always wear personal protective equipment. 2) Do not disconnect air hoses when under pressure. 3) Only authorized, fully trained personnel should operate the air compressor. 2.
3. SPECIFICATIONS Serial No: OPERATING CAPACITIES Max. Working Pressure 12 BAR (175 P.S.I.) Max. Air Compressor flow Rate 12 Cubic Meters / Minute (425 cubic fpm) Max. Air Inlet Temperature 65 Deg. C (150 F) Max. Air Outlet Temperature 50 Deg. C (122 F) Max. Ambient Air Temperature 45 Deg. C (113 F) DIMENSIONS Length: 1135 mm (44.7”) Height: 1000 mm (39.4”) Width: 640 mm (25.2”) Weight: 74 kg (163 lbs.) Tire Size: 3.00 - 4 4ply tube tire Tire Pressure 1.72 Bar (25 P.S.I.
4. OPERATING PROCEDURE IT IS IMPERATIVE THAT ALL PERSONS USING, OPERATING OR MAINTAINING THIS AFTERCOOLER BE FULLY TRAINED AND COMPETENT TO DO SO, AND HAVE READ THE ENTIRE OPERATING MANUAL. GMP CANNOT BE HELD RESPONSIBLE FOR MISUSE OF THIS EQUIPMENT. 4.1 Refer to section 5.1 for pre-usage checks. 4.
4.5 Adjust the red screw adjuster on the air motor lubricator using a 4mm hex wrench to allow one drip of oil per minute as viewed in the oiler site dome. Air must be on and driving fan for this adjustment. This will be almost closed. (When set, this will not require frequent adjustment) 4.6 The aftercooler system is now available for use. 4.7 Condensate from the filters will be collected in the plastic container. Dispose of the contents in an environmentally acceptable way for oil contaminated waste.
5.0 MAINTENANCE IT IS IMPERATIVE THAT ALL PERSONS USING, OPERATING OR MAINTAINING THIS COMPRESSOR AFTERCOOLER BE FULLY TRAINED AND COMPETENT AND AUTHORIZED TO DO SO AND HAVE READ THE ENTIRE OPERATING MANUAL. IT IS RECOMMENDED THAT THIS COMPRESSOR AFTERCOOLER IS SERVICED EVERY 12 MONTHS, REGARDLESS OF ITS CONDITION OR THE NUMBER OF OPERATING HOURS USED. THIS WILL HELP TO ENSURE RELIABLE, TROUBLE FREE SERVICE. GMP, CANNOT BE HELD RESPONSIBLE FOR MISUSE OF THIS EQUIPMENT. 5.
5.3 MONTHLY MAINTENANCE Carry out all the weekly checks as per 5.2 ● Refer to Operator Manual supplied for the following :Air Motor Aftercooler Condensate Separator Filter –regulator –lubricator 5.4 YEARLY MAINTENANCE ● Carry out all the monthly checks as per 5.3 ● Dismantle the Condensate Separator drain 6. SPARE PARTS For spare parts always provide the part number and serial number. General Machine Products Co.
7.0 LAYOUT OF EQUIPMENT 1 AFTERCOOLER 2 FILTER-REGULATOR-LUBRICATOR ASSEMBLY 3 WATER SEPARATOR 4 DRAIN CAN 5 PNEUMATIC WHEEL 6 RUBBER BUFFER PAD 7AIRCOOLER OUTPUT 8 AIRCOOLER INPUT—NOT SHOWN 8 1 7 2 3 6 5 4 Page 12 of 16 General Machine Products Co., Inc.
APPENDIX 1 Page 13 of 16 General Machine Products Co., Inc.
GMP Limited Warranty 1a. General Machine Products Co., Inc. ("GMP") warrants to the purchaser and/or end user: (1) that a new product sold and manufactured by GMP will be free from original defects in material and workmanship for one year from the date the product was delivered to the purchaser and/or end user, or for the lifetime of the Modular Plug Presser; (2) that a new product sold and not manufactured by GMP will be covered exclusively by the manufacturer's warranty.
4a. GMP products or parts which become part of a total assembly which has been designated and/or manufactured by others, are not covered by this Warranty unless GMP reviews the total assembly and expressly extends its warranty. 4b. Design, material and workmanship furnished by others to install or operate a GMP product or part are not covered by this Warranty with respect to GMP's products or parts which are used in that particular assembly. 4c.
GMP • 3111 Old Lincoln Hwy • Trevose, PA 19053 • USA TEL: +1-215-357-5500 • FAX: +1-215-357-6216 • www.gmptools.com Page 16 of 16 General Machine Products Co., Inc.
