Owner's manual

ManualsBrandsGeneral Machine Products ManualsEquipment70524 Adams CD3 Continuous Duty Winch

AK 7/18/2012 ver 5

TABLE OF CONTENTS

SCOPE ....................................................................................................................................................... 3

1. GENERAL.................................................................................................................................... 3

1.01 WINCH APPLICATION

1.02 WINCH MAJOR COMPONENTS............................................................................................... 3

1.03 WINCH CLUTCH GENERAL INFORMATION........................................................................ 3

1.04 CALIPER TYPE, FREE SPOOL CONTROL (DRAG) BRAKE................................................. 3

1.05 FULL LOAD BRAKE .................................................................................................................. 4

1.06 TRI-DRIVE THREE-SPEED TRANSMISSION ......................................................................... 4

1.07 LEVELWIND MECHANISM...................................................................................................... 4

1.08 ACCESSORIES............................................................................................................................ 4

2. IMPORTANT PRECAUTIONS................................................................................................... 5

3. INSTALLATION.......................................................................................................................... 6

3.01 GENERAL.................................................................................................................................... 6

3.02 HYDRAULIC REQUIREMENTS................................................................................................ 7

3.03 WINCH CLUTCH ........................................................................................................................ 8

3.031 OPTIONAL CLUTCH POSITION SENSING............................................................................. 8

3.04 CALIPER TYPE DRAG BRAKE ................................................................................................ 9

3.041 GENERAL GUIDELINES ........................................................................................................... 9

3.042 CALIPER BRAKE ASSEMBLY ............................................................................................... 10

3.043 RESERVOIR AND ACTUATOR .............................................................................................. 10

3.05 FULL LOAD BRAKE ................................................................................................................ 10

3.06 WIRE ROPE INSTALLATION ................................................................................................. 11

3.07 WINCH DRUM DIRECTION OF ROTATION ........................................................................ 12

3.08 WINCH IDENTIFICATION ...................................................................................................... 12

4. PRE-OPERATIONAL CHECKS ............................................................................................... 12

5. WINCH OPERATION................................................................................................................ 13

6. MAINTENANCE ....................................................................................................................... 13

6.01 GENERAL.................................................................................................................................. 13

6.02 LUBRICATION.......................................................................................................................... 14

6.03 WINCH IDENTIFICATION ...................................................................................................... 15

6.04 CALIPER BRAKE...................................................................................................................... 15

ILLUSTRATION OF MOTOR & FULL LOAD BRAKE......................................................... 16

ILLUSTRATION OF WINCH DRUM GUARD ....................................................................... 17

DETAILS OF AIR SHIFT CLUTCH & CALIPER BRAKE ..................................................... 18

DETAILS OF AIR SHIFT CLUTCH (CONTINUED) .............................................................. 19

TRI-DRIVE MOTOR CONTROL SCHEMATIC DWG. 30430 ............................................... 20

AIR SHIFT CLUTCH ELECTRICAL CONTROL SCHEMATIC DWG. 25687...................... 21

AIR SHIFT CLUTCH PNEUMATIC CONTROL SCHEMATIC DWG. 25686....................... 22

AIR SHIFT CLUTCH WITH SENSORS WIREING DIAGRAM 25777.................................. 23

COMPLETE CD3 WINCH DIMENSIONAL DRAWING........................................................ 24

MODEL CD3 WINCH SPECIFICATIONS............................................................................... 25

ADDENDUM …………………………………………………………………………………..26

WARRANTY.............................................................................................................................. 28