XD5000E Diesel Portable Generator Owner’s Manual 000703 MODEL:________________________ SERIAL:________________________ DATE PURCHASED:______________ Register your Generac product at: WWW.GENERAC.
Table of Contents Section 1 Introduction and Safety 1 Introduction ..................................... 1 Safety Rules .................................... 1 Safety Symbols and Meanings ........ 1 Exhaust and Location Hazards ....... 2 Electrical Hazards ........................... 2 Fire Hazards .................................... 3 Standards Index .............................. 3 Section 2 General Information and Setup .............................................. 4 Know Your Generator ................
Section 1 Introduction and Safety Introduction Thank you for purchasing a Generac Power Systems Inc. product. This unit has been designed to provide high-performance, efficient operation, and years of use when maintained properly. DANGER Indicates a hazardous situation which, if not avoided, will result in death or serious injury. (000001) WARNING Consult Manual. Read and understand manual completely before using product.
DANGER Electrocution. Turn utility and emergency power supplies to OFF before connecting power source and load lines. Failure to do so will result in death or serious injury. (000116) • For safety reasons, it is recommended that the maintenance of this equipment be performed by an Authorized Service Facility. Inspect the generator regularly, and contact the nearest Authorized Dealer for parts needing repair or replacement.
WARNING Accidental Start-up. Disconnect the negative battery cable, then the positive battery cable when working on unit. Failure to do so could result in death or serious injury. (000130) This list is not all inclusive. Check with the Authority Having Jurisdiction (AHJ) for any local codes or standards which may be applicable to your jurisdiction. Fire Hazards DANGER Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Add fuel in a well ventilated area. Keep fire and spark away.
Section 2 General Information and Setup 24 21 20 14 8 000703 22 6 9 13 17 7 19 15 12 14 10 000711 Figure 2-1. Features and Controls TABLE 1.
Emissions Information 000705 Figure 2-3. Identification Label Know Your Generator WARNING The U.S. Environmental Protection Agency, EPA, (and California Air Resource Board, CARB, for equipment certified to CA standards) require the generator comply with exhaust emission standards. The generator is certified to meet applicable EPA and CARB emission levels using Ultra Low Sulfur fuel, Diesel No. 2. Any other use may be a violation of federal and/or local laws.
Hour Meter The Hour Meter tracks hours of operation for scheduled maintenance. See Figure 2-4. • The CHG OIL display will illuminate every 100 hours. The message will flash one hour before and one hour after each 100 hour interval, providing a two hour window to perform service. • The SVC display will illuminate every 100 hours. The message will flash one hour before and one hour after each 200 hour interval providing a two hour window to perform service. 000203 Figure 2-5.
Remove Contents from Carton 1. Open carton completely by cutting each corner from top to bottom. 2. Remove and verify carton contents prior to assembly. Carton contents should contain the following: 4. Record model, serial number, and date of purchase on front cover of this manual. Assembly WARNING Consult Manual. Read and understand manual completely before using product. Failure to completely understand manual and product could result in death or serious injury. (000100a) TABLE 3. Contents Item Qty.
. 10. Tighten wing nuts until the lock washers are compressed to being flat. NOTE: If the battery is unable to start the engine, charge it with the 12V charger included in the accessory box (see the "Charging a Battery" section for details). P N K M P T J 000710 Q A B Figure 2-9. Frame Foot Assembly Install handle as shown in Figure 2-10. 1. Place a M8 flat washer (N) onto M81.25x45 screw (R) and through handle bracket and handle (A). 2. Secure with M8 flat washer (N) and M8 locknut (P). 3.
4. Add recommended engine oil. NOTE: Some units have more than one oil fill location. It is only necessary to use one oil fill point. 5. Thread dipstick into oil filler neck. Oil level is checked with dipstick fully installed. 6. See Figure 2-14. Remove dipstick and verify oil level is within safe operating range. 7. Install oil fill cap/dipstick and hand-tighten. 000116 Figure 2-14. Safe Operating Range Fuel DANGER Explosion and Fire. Fuel and vapors are extremely flammable and explosive.
Section 3 Operation Operation and Use Questions Call Generac customer service at 1-888-GENERAC with questions or concerns about equipment operation and maintenance. Before Starting Engine 1. Verify engine oil level is correct. 2. Verify fuel level is correct. 3. Verify unit is secure on level ground, with proper clearance and is in a well ventilated area.
• The rated wattage of lights can be taken from light bulbs. The rated wattage of tools, appliances, and motors can be found on a data label or decal affixed to the device. • If the appliance, tool, or motor doesn’t give wattage, multiply volts times ampere rating to determine watts (volts x amps = watts). • Some electric motors, such as induction types, require about three times more watts of power for starting than for running. This surge of power lasts only a few seconds when starting such motors.
Starting Pull Start Engines . WARNING A Recoil Hazard. Recoil could retract unexpectedly. Kickback could result in death or serious injury. C (000183) D CAUTION Equipment and property damage. Disconnect electrical loads prior to starting or stopping unit. Failure to do so could result in equipment and property damage. (000136) 1. Unplug all electrical loads from the unit's receptacles before starting engine. 2. Place generator on a level surface. 3. Turn main breaker switch Off (A). See Figure 3-2.
Generator Shut Down CAUTION Equipment and property damage. Disconnect electrical loads prior to starting or stopping unit. Failure to do so could result in equipment and property damage. (000136) 1. Turn main breaker switch Off. 2. Switch engine start switch to Off. 3. Turn fuel valve Off. Emergency Shutdown Procedure 1. Press down on small red lever on lower engine controls (near recoil handle and dipstick) to the Stop position. 2. Turn main breaker switch Off. 3. Switch engine start switch to Off. 4.
Section 4 Maintenance and Troubleshooting Maintenance Recommendations Preventive Maintenance Regular maintenance will improve performance and extend generator life. See a qualified dealer for service. Generator warranty does not cover items subjected to operator abuse or negligence. To receive full warranty value, operator must maintain generator as instructed in this manual, including proper storage as detailed in the "Storage." section.
Inspect Engine Oil Level WARNING Risk of burns. Allow engine to cool before draining oil or coolant. Failure to do so could result in death or serious injury. (000139) Inspect engine oil level prior to each use, or every 8 hours of operation. 1. Place generator on a level surface. 2. Clean area around oil fill. 3. See Figure 4-2. Remove oil fill cap and wipe dipstick clean. Change oil while engine is still warm from running, as follows: 1. Place generator on a level surface. 2.
2. Disconnect positive (+) battery terminal SECOND (B). 3. Loosen wing nuts and remove battery bracket and hardware. 4. Replace battery by following instructions in the "Battery Installation (if equipped)." section. General DANGER Explosion and Fire. Fuel and vapors are extremely flammable and explosive. Store fuel in a well ventilated area. Keep fire and spark away. Failure to do so will result in death or serious injury. (000143) WARNING B A Storage Risk of Fire.
NOTE: Always treat diesel fuel for long term storage. Use the approved fuel additive and water abatement material. Test stored fuel every 90 days and provide additional treatment if required. Periodically check and dry abatement material as necessary. Change Oil Change engine oil before storage. See "Change Engine Oil." Return Engine to Service 1. Refer to the "Before Starting Engine." section. 2.
PROBLEM CAUSE 1. 2. 3. 4. CORRECTION 1. Fill fuel tank. Prime fuel system. See "Starting Pull Start Engines." or "Starting Elec- Out of fuel. Low oil level. Fault in engine. Ambient temp too high. tric Start Engines." Engine shuts down during operation. 2. Fill crankcase to correct level. 3. Contact Authorized Service Facility. 4. Move unit to cooler location and allow engine to cool before running again. Engine lacks power. 1. 2. 3. 4. 5. 6. Engine surges or stumbles. 1.
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20 Operator’s Manual for Portable Generator
Part No. 0L3191 Rev. A 06/18/15 Printed in USA ©2015 Generac Power Systems, Inc. All rights reserved Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S45 W29290 Hwy. 59 Waukesha, WI 53189 1-888-GENERAC generac.
