Product Manual

Maintenance
Owner’s Manual for Stationary Generators 33
Schedule A Maintenance Item Locations
NOTE: The side of the enclosure with the viewing
window is identified as the rear of the generator set. The
right and left sides are identified by standing at the rear
and looking towards the front of the unit.
Model 22/27 kW 25/30 kW 32/38 kW 36/45 kW 48 kW 60 kW
Engine 2.4L 1.5L 2.4L 2.4L 5.4L 2.4L
Coolant Overflow Reservoir
L L L L L L
Oil Dipstick
R R R R L R
Oil Drain Hose
L R L L R L
Oil Filter
R R R R L R
Oil Fill Cap
E E E E R E
Oil Supply Tank Fill Cap
- - - TL - TL
Battery
L R L L R L
Fan Belt
E E E E E E
Air Filter Element
L R L L E L
R = Right Side L = Left Side E = Either Side T = Top - = Not Applicable
Preliminary Instructions
1. See Remove From Service.
2. Remove left and right side access panels. See
Acc
ess Panels.
3. Remove negative battery cable (black) from
n
egative (-) battery terminal.
Check Enclosure Louvers
1. Verify that intake and exhaust louvers and open-
ings are clean and unobstructed. Keep clear of
leaves, g
rass, snow, and debris.
2. Wipe exterior surfaces clean
using a damp cloth.
3. Loosen dirt, oil, e
tc. with a soft bristle brush.
4. Remove loose dirt and debris using a vacuum
clea
ner, or low pressure compressed air (not
exceeding 25 psi (172 kPa).
NOTE: Peri
odically wash and wax enclosure using
automotive type products. Frequent washing is
recommended in salt water/coastal areas.
Check Fuel Lines
1. Check fuel lines for leaks. Tighten fittings and
clamps if necessary.
2. Check fuel lines for nicks, dents, kinks, or other
da
mage. Replace as necessary.
Check Coolant Level and Hoses
(000139)
WARNING
Risk of burns. Allow engine to cool before
draining oil or coolant. Failure to do so could
result in death or serious injury.
1. Verify that the coolant level is between the HOT
and COLD marks on the overflow reservoir. See
Figure 5-6.
NOTE: Coolant expands when hot, so the level may be
hig
her than the HOT mark. Do not add coolant higher
than the HOT mark.
2. If the coolant level is below the COLD mark,
remov
e fill cap from overflow reservoir and add
coolant. See Coolant Water Treatment.
3. Check coolant hoses for leaks. Tighten hose
clamps
, if necessary.
4. Check hoses for nicks, cuts, tears or general
d
eterioration. Replace as necessary.