Product Manual

Maintenance
Owner’s Manual for Stationary Generators 31
Service Maintenance Schedule
Observe the maintenance tasks and intervals shown in
the table below.
Service
30 Hours
Engine Break In
Daily If Running
Continuously
Schedule A
Every
Year or
125 Hours
Schedule B
Every
2 Years or
250 Hours
Schedule C
Every
1000 Hours
Check Enclosure Louvers
Check Fuel Lines
Check Coolant Level and Hoses
Check Radiator for Clogging
Check Lubricating Oil Level and Drain Hose
Replace Lubricating Oil and Oil Filter
Check Battery Condition/Fluid Level
Check/Adjust Accessory/Drive Belt Tension
Replace Air Filter Element
Drain/Flush Coolant System
Clean/Gap/Replace Spark Plugs
Replace Timing Belt (2.4L Engines Only)
Tighten Critical Fasteners
NOTE: If the unit reaches a Schedule A or Schedule B
maintenance interval with 900 to 999 total hours, have an
Independent Authorized Service Dealer perform the
Schedule C maintenance tasks as well (and reset the A-
B-C/Year maintenance schedule counter).
Remove From Service
To ensure safety, follow the steps below prior to
inspection, maintenance or service.
IMPORTANT NOTE: If currently e
xperiencing a utility
outage, see Removal From Service During Util
ity
Outages for special instructions.
1. Open the viewing window. See Open V
iewing
Window.
2. See Figure 5-5. Move the Main Circuit Breaker
switch down to
the OFF (Open) position (A).
3. Verify both auxiliary shutdown switches are OFF
(O
).
4. Press OFF on the control panel (B). A red LED
illuminates
to confirm that the system is in the OFF
mode.
5. Remove T
1 fuse from transfer switch.
6. Pull up rubber flap (C) covering fuse holder and
remov
e 7.5 amp fuse.
(000130)
WARNING
Accidental Start-up. Disconnect the negative battery
cable, then the positive battery cable when working
on unit. Failure to do so could result in death
or serious injury.
7. Disconnect NEGATIVE battery cable.
8. Place a DO NOT OPERATE tag or placard on both
the con
trol panel and transfer switch.
9. If the unit has been running, wait five minutes for
the e
ngine to cool.
o
OFF
PUSH TO TRIP
C
A
B
006374
Figure 5-5. Generator Control Panel