Product Manual

Maintenance
28 Owner’s Manual for Stationary Diesel Generators
Service Maintenance Schedule
Observe maintenance tasks and intervals shown in the table below.
NOTE: If unit reaches a Schedule A or Schedule B main-
tenance interval with 900 to 999 total hours, have an
IASD perform Schedule C maintenance tasks as well
(and reset A-B-C/Year maintenance schedule counter).
Remove From Service
To verify safety, follow steps below prior to inspection,
maintenance or service.
IMPORTANT NOTE: If currently experiencing a util-
ity outage, see subsection Removal From Service
During Utility Outages for special instructions.
1. Open viewing window. See Open Viewing Win-
dow.
2. See Figure 5-6. Set MLCB switch to OFF (OPEN)
(A).
3. Press OFF (B) on control panel. A red LED illumi-
nates to verify system is OFF.
4. Remove T1 fuse from transfer switch.
5. Pull up rubber flap (C) covering fuse holder and
remove 7.5 amp fuse.
6. Place a DO NOT OPERATE tag or placard on both
the control panel and transfer switch.
7. If unit has been running, wait five minutes for
engine to cool.
Service
30 Hours
Engine Break In
Daily If Running
Continuously
Schedule A
Every
Year or
125 Hours
Schedule B
Every
2 Years or
250 Hours
Schedule C
Every
1000 Hours
Check fuel level and fill
••••
Drain fuel filter
••••
Inspect fuel lines and hoses
••••
Check coolant level
••••
Inspect coolant hoses
••••
Inspect radiator for clogging
••••
Check lubricating oil level
••••
Check battery condition/fluid level
•• •
Inspect/adjust v-belt tension
•• •
Replace air filter element
•• •
Drain breather canister and replace filter
•• •
Lubricate governor rod linkage
•• •
Replace lubricating oil and oil filter
•••
Replace fuel filter element
••
Drain/flush coolant system
••
Inspect fuel tank
•
Inspect/adjust fuel injection valve
pressure
•
Adjust intake/exhaust valve clearance
•
Inspect/adjust fuel injection pump timing
•
Tighten critical fasteners
•