Product Manual

Owner’s Manual for Stationary Generators iii
Section 1: Safety Rules & General
Information
Introduction ..........................................................1
Read This Manual Thoroughly ....................................1
Safety Rules .........................................................1
How to Obtain Service .................................................1
General Hazards ..................................................2
Exhaust Hazards ..................................................2
Electrical Hazards ................................................2
Fire Hazards .........................................................3
Explosion Hazards ...............................................3
Section 2: Specifications
Emission Information ..........................................5
Emissions Data Plate ..................................................5
Specifications ......................................................6
Engine .........................................................................6
Engine Oil Recommendations ............................7
Coolant Water Treatment ....................................7
Fuel Requirements ..............................................7
Fuel Maintenance ........................................................7
Corrosion Protection ...........................................7
Battery Requirements .........................................8
Battery Charger ...........................................................8
Battery Disposal ..................................................8
Accessories ..........................................................8
Section 3: Activation and Startup
Introduction ........................................................11
Orientation ..........................................................11
Remove Side Access Panels ............................11
Prime Fuel System .............................................11
Install Battery .....................................................12
2.5L Models ...............................................................12
Open Viewing Window ......................................13
Start and Run Engine ........................................13
Test Auxiliary Shutdown Switch Operation ....13
Activate Unit .......................................................14
Operational Checks ...........................................15
Self Test ....................................................................15
Check Manual Transfer Switch Operation .................15
Electrical Checks .......................................................15
Test Generator Under Load ......................................16
Check Automatic Operation ......................................16
Final Instructions ............................................... 17
Shutting Generator Down While Under
Load or During a Utility Outage .......................17
Section 4: Operation
Control Panel .....................................................19
AUTO/MANUAL/OFF ..........................................20
Menu Navigation ................................................20
Alarm/Warning Conditions ............................... 22
Change Time and Date ...................................... 22
Programmable Timers ....................................... 22
Dealer Programmable ...............................................22
User Programmable ..................................................22
USB Port for Firmware Updates ....................... 22
Battery Charger .................................................23
Transfer Switch Automatic Operation .............23
Automatic Sequence of Operation ............................23
Transfer Switch Manual Operation ..................24
Transfer to Generator Power .....................................24
Transfer Back to Utility Power ...................................24
Section 5: Maintenance
Component Locations ....................................... 25
Access Panels ...................................................27
Removal ....................................................................27
Installation .................................................................27
Service Maintenance Intervals .........................27
Remove From Service ....................................... 28
30 Hour Break-In ................................................29
Daily Maintenance (If Running
Continuously) ....................................................29
Schedule A Maintenance ..................................29
Preliminary Instructions .............................................29
Check Fuel Level and Fill ..........................................29
Drain Fuel Filter and Check Fuel Lines/Hoses ..........30
Check Coolant Level and Hoses ...............................30
Check Radiator for Clogging .....................................30
Check Lubricating Oil Level .......................................31
Check Battery Condition/Fluid Level .........................31
Battery Replacement .................................................32
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