Product Manual
Table Of Contents
- Table of Contents
- Safety
- General Information
- Specifications
- Unit Serial Number Locations
- Component Locations
- Control Panel
- Power Zone™ Gen Controller
- Controller Features and Functions
- Operator Screens
- Alarm Mute
- Auto/Manual Mode
- Navigation Buttons
- Control Power Switch
- Engine Start
- Engine Stop/Reset
- The Liquid Crystal Display (LCD)
- Operator Screens
- Home Screen
- Engine Screen
- Generator Screen
- Voltage Adjust Screen
- Maintenance Screens
- Generator Summary
- Engine Tab
- Generator Tab
- Alarms Tab
- Input/Output Tab
- Schedule Tab
- Status Tab
- Generator Monitoring
- Engine Monitoring
- Controller Information Displays, Functions and Reset
- Belt Tensioners
- Operation
- Prestart Checklist
- Manual Starting of the Unit
- Auto (Remote) Starting of the Unit
- Derating for Altitude
- Generator Output Connection Lugs
- Fine Voltage Adjustment
- Voltage Selector Switch
- Voltage Regulation
- Customer Convenience Receptacles
- Main Circuit Breaker
- Exhaust Filter Cleaning Operations
- Transfer Switch
- Auto Exercise Timer
- Shutting Down the Unit
- Emergency Stop Switch
- Idle Switch (MMG25I-45I only)
- Towing the Unit
- Lifting the Unit
- Maintenance
- Emissions Information
- Daily Walk Around Inspection
- General Maintenance
- Basic Maintenance Schedule - Isuzu Engine
- Basic Maintenance Schedule - John Deere Engine
- Isuzu Engine Break-In Requirements
- John Deere Engine Break-In Requirements
- Resetting the Maintenance Alarms
- Checking Generator Drive Plate Torque
- Jack Maintenance
- Trailer Wheel Bearings
- Troubleshooting
- Wiring Diagrams
- AC Wiring - MMG25IF4, MMG45IF4
- AC Wiring - MMG35DF4, MMG55DF4
- AC Wiring - 4 Pos. Voltage Selector Switch Option - MMG25IF4, MMG45IF4
- AC Wiring - 4 Pos. Voltage Selector Switch Option - MMG35DF4, MMG55DF4
- AC Wiring Option - Standard Receptacles
- AC Wiring Option - Engine Heater
- AC Wiring Option - Buck Transformer
- AC Wiring Option - PMG
- DC Wiring
- Trailer Lights Wiring
- Wiring Harness - Electric Brake Option
- DC Wiring Option - 12V Battery Charger
- DC Wiring Option - Low Oil Level
- Options & Accessories
Operation
32 MMG25I-35D-45I-55DF4 Operating Manual 36949 B
DANGER
FAILURE TO ISOLATE THE GENERATOR FROM THE NORMAL POWER UTILITY CAN
CAUSE POTENTIALLY LETHAL VOLTAGE TO BACKFEED INTO THE UTILITY LINES.
THIS MAY RESULT IN INJURY OR ELECTROCUTION OF UTILITY WORKERS NEARBY.
MAKE SURE THE GENERATOR IS ISOLATED BY A TRANSFER SWITCH FROM ANY
LOCAL UTILITY LINES. THIS ALSO APPLIES IF THE GENERATOR IS BEING USED
AS A BACKUP TO SOME OTHER TYPE OF POWER SUPPLY.
Installation of a transfer switch or other type of remote starting device is the responsibility of the user. Installation of
such devices must be performed by following all directions supplied by the manufacturer of the switch. If attaching
the unit to a power supply normally serviced by a utility company, notify the utility company and check state and local
regulations. Familiarize yourself with all instructions and warning labels supplied with the switch.
WARNING
Only a trained and licensed electrician perform any wiring and related connections
to unit. Failure to follow proper installation requirements could result in death, serious
injury, and damage to equipment or property. (000155)
When using the unit as a standby or substitute power supply, make sure the output voltage
and phase rotation of the generator match those of the local power utility. Improper voltage
or phase rotation may cause equipment damage or malfunction.
AUTO EXERCISE TIMER
The Power Zone™ controller is capable of starting and stopping the unit automatically, based on a programmable
schedule.
Units installed in a standby application should be exercised regularly to maintain operating condition and to ensure
responsiveness in an emergency situation. Use the following procedures to operate the unit in Auto mode:
Accessing the Configuration Menu
1. With the unit stopped, press ▲, ►, ▼, or ◄ to navigate to the maintenance screens from any of the operator
screens.
2. While on any maintenance screen, press () and (O) simultaneously. The controller will display the Config-
uration menu.
3. To save any changes and exit the Configuration menu, press and hold () for five seconds. To cancel any
changes and return to the maintenance screen, press and hold (O) for five seconds.
Set the Controller Clock
The schedule runs based off the time set in the controller clock. Use the following procedure to set the controller
clock BEFORE setting the schedule:
1. Navigate to the Maintenance group and press ► to access it.
2. Press ► to select the Time section.
3. Set the time and date to the correct local time.










