Product Manual
Table Of Contents
- Table of Contents
- Safety
- General Information
- Specifications
- Unit Serial Number Locations
- Component Locations
- Control Panel
- Power Zone™ Gen Controller
- Controller Features and Functions
- Operator Screens
- Alarm Mute
- Auto/Manual Mode
- Navigation Buttons
- Control Power Switch
- Engine Start
- Engine Stop/Reset
- The Liquid Crystal Display (LCD)
- Operator Screens
- Home Screen
- Engine Screen
- Generator Screen
- Voltage Adjust Screen
- Maintenance Screens
- Generator Summary
- Engine Tab
- Generator Tab
- Alarms Tab
- Input/Output Tab
- Schedule Tab
- Status Tab
- Generator Monitoring
- Engine Monitoring
- Controller Information Displays, Functions and Reset
- Belt Tensioners
- Operation
- Prestart Checklist
- Manual Starting of the Unit
- Auto (Remote) Starting of the Unit
- Derating for Altitude
- Generator Output Connection Lugs
- Fine Voltage Adjustment
- Voltage Selector Switch
- Voltage Regulation
- Customer Convenience Receptacles
- Main Circuit Breaker
- Exhaust Filter Cleaning Operations
- Transfer Switch
- Auto Exercise Timer
- Shutting Down the Unit
- Emergency Stop Switch
- Idle Switch (MMG25I-45I only)
- Towing the Unit
- Lifting the Unit
- Maintenance
- Emissions Information
- Daily Walk Around Inspection
- General Maintenance
- Basic Maintenance Schedule - Isuzu Engine
- Basic Maintenance Schedule - John Deere Engine
- Isuzu Engine Break-In Requirements
- John Deere Engine Break-In Requirements
- Resetting the Maintenance Alarms
- Checking Generator Drive Plate Torque
- Jack Maintenance
- Trailer Wheel Bearings
- Troubleshooting
- Wiring Diagrams
- AC Wiring - MMG25IF4, MMG45IF4
- AC Wiring - MMG35DF4, MMG55DF4
- AC Wiring - 4 Pos. Voltage Selector Switch Option - MMG25IF4, MMG45IF4
- AC Wiring - 4 Pos. Voltage Selector Switch Option - MMG35DF4, MMG55DF4
- AC Wiring Option - Standard Receptacles
- AC Wiring Option - Engine Heater
- AC Wiring Option - Buck Transformer
- AC Wiring Option - PMG
- DC Wiring
- Trailer Lights Wiring
- Wiring Harness - Electric Brake Option
- DC Wiring Option - 12V Battery Charger
- DC Wiring Option - Low Oil Level
- Options & Accessories
v
Table of Contents
Introduction............................................................................................................................ iii
Section 1 - Safety
Safety Notes ....................................................................................................................................... 1
Operating Safety................................................................................................................................. 1
Engine Safety ..................................................................................................................................... 2
Service Safety .................................................................................................................................... 2
Towing Safety..................................................................................................................................... 3
Reporting Trailer Safety Defects ........................................................................................................ 3
Safety Symbol Summary .................................................................................................................... 4
Section 2 - General Information
Specifications ..................................................................................................................................... 5
Unit Dimensions .................................................................................................................... 9
Unit Serial Number Locations ......................................................................................................... 10
Component Locations ...................................................................................................................... 11
Control Panel ................................................................................................................................... 12
Power Zone™ Gen Controller ......................................................................................................... 14
Controller Features and Functions ...................................................................................... 14
Operator Screens ................................................................................................................15
Maintenance Screens.......................................................................................................... 18
Generator Monitoring........................................................................................................... 21
Engine Monitoring................................................................................................................ 21
Controller Information Displays, Functions and Reset ........................................................ 21
Belt Tensioners................................................................................................................................. 22
Section 3 - Operation
Prestart Checklist ............................................................................................................................. 23
Manual Starting of the Unit ............................................................................................................... 23
Auto (Remote) Starting of the Unit ................................................................................................... 24
Derating for Altitude.......................................................................................................................... 25
Generator Output Connection Lugs.................................................................................................. 25
Fine Voltage Adjustment .................................................................................................................. 26
Voltage Selector Switch.................................................................................................................... 27
Voltage Regulation ........................................................................................................................... 28
Customer Convenience Receptacles ............................................................................................... 28
Main Circuit Breaker ......................................................................................................................... 29
Exhaust Filter Cleaning Operations.................................................................................................. 30
Disable Automatic (Auto) Exhaust Filter Cleaning............................................................... 30
Force a Manual Exhaust Filter Cleaning ............................................................................. 30
Enable Exhaust Filter Cleaning ........................................................................................... 31
Transfer Switch................................................................................................................................. 31
Auto Exercise Timer ......................................................................................................................... 32
Accessing the Configuration Menu...................................................................................... 32
Set the Controller Clock....................................................................................................... 32
Set the Schedule ................................................................................................................. 33
Set the Unit to Auto Mode ................................................................................................... 33
Shutting Down the Unit..................................................................................................................... 33
Emergency Stop Switch ................................................................................................................... 34
Idle Switch (MMG25I-45I only) ......................................................................................................... 34
Towing the Unit................................................................................................................................. 34
Lifting the Unit................................................................................................................................... 35










