Installation Guide

Installation Guidelines For Australian 50 Hz Air-Cooled Generators iii
Section 1: Safety Rules & General
Information
Introduction ..........................................................1
Read This Manual Thoroughly ....................................1
Safety Messages ..................................................1
How to Obtain Service .................................................1
Safety Rules .........................................................2
General Hazards .........................................................2
Exhaust Hazards .........................................................3
Electrical Hazards .......................................................3
Fire Hazards ................................................................4
Explosion Hazards ......................................................4
Battery Hazards ...........................................................5
General Rules .......................................................5
Before You Begin ........................................................6
Standards Index ..........................................................6
Section 2: Unpacking and Inspection
General .................................................................7
Required Tools .....................................................7
Unpacking ............................................................7
Intake Side Panel Removal .........................................9
Rear Connections ................................................9
Generator Main Line Circuit Breaker ...............10
Parts Shipped Loose .........................................10
Section 3: Site Selection and Preparation
Site Selection .....................................................11
Verify Wi-Fi Range ....................................................12
Installation Guidelines for Stationary Air-Cooled
Generators ................................................................12
Annex A — Explanatory Material ..............................12
Site Preparation .................................................13
Material Sufficient for Level Installation .....................13
Transportation Recommendations ............................14
Placement on Roofs, Platforms, and Other
Supporting Structures .......................................14
Section 4: Generator Placement
Generator Placement .........................................15
Fascia Installation (If Applicable) .....................15
Section 5: Fuel Conversion / Gas
Connections
Fuel Requirements and Recommendations ... 17
Fuel Conversion ................................................ 17
Fuel Consumption ............................................. 18
Fuel Line Sizing ................................................. 18
Natural Gas Pipe Sizing ............................................19
LP Vapor Pipe Sizing ................................................19
Installing and Connecting Gas Lines .............. 20
Gas Train Assembly .......................................... 20
Shutoff Valve .............................................................20
Flexible Fuel Line ......................................................20
Sediment Trap ...........................................................20
Fuel Field Kit Installation (If Required) ............ 21
Overview ...................................................................21
Installation Instructions ..............................................22
Wire Gauge and Length Chart ..................................24
Wiring Diagram—AU Fuel Field Install Kit .................25
Schematic Diagram—AU Fuel Field Install Kit ..........26
Splice Sheet—AU Fuel Field Install Kit .....................27
Checking Gas Line Connections ..................... 28
Check Gas Pressure .................................................28
Perform Leak Test ............................................. 28
Natural Gas Vapor Installation (typical) .......... 29
LP Vapor Installation (typical) .......................... 30
Section 6: Electrical Connections
Generator Connections .................................... 31
Control Wiring ................................................... 32
Main AC Wiring .................................................. 33
Common Alarm Relay (Option) ........................ 33
Battery Requirements ....................................... 33
Battery Installation ............................................ 33
Battery Disposal ................................................ 34
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