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Fuel Field Kit Installation Sheet for Australian HSB 1

INSTRUCTION SHEET

Fuel Field Kit Installation Instructions

G007219

G007049

G007048

G007047

Overview

This procedure is for the installation of a required externally controlled fuel shutoff to meet Australian agency require-

ments, specifically AS/NZS 3814-2015 cla

use 2.27.3(a)—Safety Systems, and AS/NZS 5263.1.11 clauses 2.7.103 and

2.8.2.

IMPORTANT NOTE: This generator set is not Type A compli

ant within Australia without this kit installed.

Note 5—Provision of back-up hard-wired hardware safety syste

ms can be used to reduce PES system SIL require-

ments as determined by the SIL analysi

s of the overall safety system.

Table 1. Fuel Field Kit Components and Specifications

Description

Quantity

Parts Included

Standard Relay (12VDC / NO / SPST) 2

DIN Rail 6 in (Standard 33 mm wide–7.5 mm depth) 1

Timer Module (12VDC / 1-10 sec / SPDT / Off Delay) 1

Wiring—300VAC 18g UL rated Black 7.5 m (24.6 ft)

Wiring—600VAC 18g UL rated Green/Yellow 1.5 m (4.9 ft)

5A Fuse 1

Fuse Holder 1

Low gas pressure switch (auto reset)

(2.5–50 mbar / NO) 1

Braided Hose SS 13 mm x 1/2 F&F x 600 mm 1

Regulator 1/2 in x 250MJ complete w/ test point - AGA

rtified

Parts Not Included

Manual Shutoff Gas Valve - AGA Certified 1

Seal-Tite

or comparable flexible liquid-tight conduit 

and fittings

Part number and quantity based on size of conduit and length

from fuel pressure switch installation.

14-16 Gauge Fast-On Terminal – Female 2

18-20 Gauge Fast-On Terminal – Male 1

18-20 Gauge Fast-On Terminal – Female 9

14-16 Gauge Butt Splice 2

M5 Ring Terminal 1

M8 Ring Terminal 2

Summary of content (7 pages)

PAGE 1
INSTRUCTION SHEET Fuel Field Kit Installation Instructions G007219 G007049 G007048 G007047 Overview This procedure is for the installation of a required externally controlled fuel shutoff to meet Australian agency requirements, specifically AS/NZS 3814-2015 clause 2.27.3(a)—Safety Systems, and AS/NZS 5263.1.11 clauses 2.7.103 and 2.8.2. IMPORTANT NOTE: This generator set is not Type A compliant within Australia without this kit installed.
PAGE 2
Fuel Field Kit Installation Instructions Installing DIN Rail and Relays Proceed as follows to install DIN rail and relays: 1. See Figure 2 or Figure 3. Drill two 5 mm (0.20 in) holes in upper right corner of engine divider panel under controller. NOTE: Avoid damaging harness wires and decals while drilling. 170 mm (6.69 in) 011479 Figure 1. Completed Gas Train Installation Instructions DANGER Automatic start-up. Disconnect utility power and render unit inoperable before working on unit.
PAGE 3
Fuel Field Kit Installation Instructions 2. See Figure 4. Mount DIN rail (A) to drilled holes in engine divider panel with two M4-0.7 X 10 (8-32 x 0.5 in) fasteners and nuts. Connecting the Wires Proceed as follows to connect kit wires: 1. Wire control relays and timer relay per Wiring Diagram—AU Fuel Field Install Kit and Wire Gauge and Length Chart. 2.
PAGE 4
Fuel Field Kit Installation Instructions Wire Gauge and Length Chart Wire Number From—Connection To—Connection Wire Length (mm) A Female Fast-On (14-16 Gauge) [Wires R & A intertwined] Female Fast-On (14-16 Gauge) [Wires D & A intertwined] 300 B Female Fast-On (18-20 Gauge) Female Fast-On (18-20 Gauge) 300 C Female Fast-On (18-20 Gauge) [Must fit male 4.75 mm x 0.5 mm] Female Fast-On (18-20 Gauge) 500 D Male Fast-On (18-20 Gauge) [Must fit female 4.75 mm x 0.
PAGE 5
Fuel Field Kit Installation Instructions Wiring Diagram—AU Fuel Field Install Kit Fuel Field Kit Installation Sheet for Australian HSB 5
PAGE 6
Fuel Field Kit Installation Instructions Schematic Diagram—AU Fuel Field Install Kit Fuel Field Kit Installation Sheet for Australian HSB 6
PAGE 7
Fuel Field Kit Installation Instructions Splice Sheet—AU Fuel Field Install Kit Part No. A0000975923 Rev A 10/01/2020 ©2020 Generac Power Systems, Inc. All rights reserved. Specifications are subject to change without notice. No reproduction allowed in any form without prior written consent from Generac Power Systems, Inc. Generac Power Systems, Inc. S45 W29290 Hwy. 59 Waukesha, WI 53189 1-888-GENERAC (1-888-436-3722) www.generac.