Operating Guide

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Owner’s Manual for 60 Hz Air-Cooled Generators 0

Table of Contents

Section 1: Safety Information

Introduction ..................................................................1

Read This Manual Thoroughly ....................................1

Safety Rules .................................................................1

How to Obtain Service .................................................1

General Hazards ...........................................................2

Exhaust Hazards ..........................................................3

Electrical Hazards ........................................................3

Fire Hazards .................................................................3

Explosion Hazards .......................................................4

Battery Hazards ............................................................4

Section 2: General Information

Generator Components and Control Locations ........7

Data Decals .................................................................10

Specifications .............................................................11

Generator ..................................................................11

Engine .......................................................................11

Protection Systems ...................................................12

Emissions ...................................................................12

Fuel Requirements .....................................................12

Battery Requirements ................................................12

Battery Charger ..........................................................12

Engine Oil Requirements ..........................................12

Activating the Generator ...........................................13

Wi-Fi Module ...............................................................13

Replacement Parts .....................................................13

Accessories ................................................................13

Section 3: Operation

Site Prep Verification .................................................15

Generator Enclosure .................................................15

Opening the Lid .........................................................15

Front Access Panel Removal ....................................15

Intake Side Panel Removal .......................................16

Main Line Circuit Breaker (Generator Disconnect) ....16

LED Indicator Lights ..................................................16

Auxiliary Shutdown Switch .......................................17

Control Panel Interface ..............................................17

Using the AUTO/OFF/MANUAL Buttons ..................17

Operating Modes ........................................................18

Interface Menu Displays ............................................18

LCD Panel .................................................................18

Menu System Navigation ..........................................19

Setting the Exercise Timer ........................................21

Battery Charger ..........................................................21

Manual Transfer Operation .......................................21

Transfer to Generator Power Source ........................21

Transfer to Utility Power Source ................................22

Automatic Transfer Operation ..................................22

Automatic Sequence of Operation ...........................22

Utility Failure ..............................................................22

Cranking ....................................................................22

Cold Smart Start ........................................................22

Cleaning Cycle ..........................................................22

Load Transfer ............................................................23

Shutting Generator Down While Under

Load or During a Utility Outage ................................23

Section 4: Maintenance

Maintenance ...............................................................25

Preparing for Maintenance ........................................25

Performing Scheduled Maintenance ........................25

Service Schedule .......................................................26

Maintenance Log .......................................................26

Checking Engine Oil Level ........................................27

Engine Oil Requirements ..........................................27

Changing the Oil and Oil Filter .................................27

Servicing the Air Cleaner ..........................................28

Spark Plug(s) ..............................................................29

Valve Clearance Adjustment .....................................29

Checking Valve Clearance ........................................29

Adjusting Valve Clearance ........................................30

Battery Maintenance ..................................................30

Inspecting the Battery ................................................31

Cleaning the Sediment Trap .....................................32

Post Maintenance Checks .........................................32

Performing Fuel System Leak Test ...........................33

Attention After Submersion ......................................33

Corrosion Protection .................................................33

Remove From and Return To Service Procedure ...33

Remove From Service ...............................................33

Return to Service .......................................................34

Section 5: Troubleshooting / Quick

Reference Guide

Generator Troubleshooting ......................................35

Quick Reference Guide .............................................37