Operating Guide
Maintenance
32 Owner’s Manual for 60 Hz Air-Cooled Generators
5. See Figure 4-10. Inspect battery posts and cables
for  tightness  and  corrosion. Tighten  and  clean  as
necessary.
Figure 4-10. Battery Cables
6. Unsealed  batteries  only:  Completely  disconnect
battery,  removing  negative  battery  cable  first.
Check battery fluid level and, if necessary, fill with
distilled water  only.  DO NOT use tap water. Have
an  IASD  or  a  qualified  service  technician  verify
state of charge and condition.
7. Connect positive battery cable, then negative bat-
tery cable.
8. Connect battery charger cable.
9. Install intake side panel, and install 7.5 A fuse.
10. Press AUTO button on controller.
11. Install front panel and close generator lid.
Cleaning the Sediment Trap 
The sediment trap removes contaminants (moisture and
fine  particles)  from gaseous fuels before they  enter  the
fuel regulator. Accumulated moisture  and particles must
be emptied  from the  sediment trap per local  codes and
guidelines. 
Proceed as follows to clean sediment trap:
1. Remove intake side panel. See Intake Side Panel
Removal.
2. Turn generator fuel supply OFF.
3. See Figure 4-11. Unscrew and remove cap (A).
Figure 4-11. Cleaning the Sediment Trap
4. Use  a  clean-out  tool  (not  provided)  to  remove
accumulated  moisture  and particles from  cap and
body (B).
5. Wipe inside  of each component with a clean, dry,
lint-free cloth.
6. Seal threads of cap with appropriate sealing com-
pound. Install cap and hand-tighten. 
7. Tighten  cap  with  an  appropriately  sized  pipe
wrench. DO NOT overtighten.
8. Turn generator fuel supply ON. Inspect for leaks by
spraying all connection points with a non-corrosive
gas  leak  detection  fluid.  Solution  should  not  be
blown away or form bubbles.
9. Install intake side panel. 
Post Maintenance Checks
Proceed as follows to perform post maintenance checks:
1. Perform required maintenance procedure(s).
2. Install intake side panel and front panel if removed.
(See  Intake  Side  Panel  Removal  and  Front
Access Panel Removal.)
3. Install 7.5A fuse in control panel.
4. Complete Install Wizard information. 
5. Press AUTO button on control panel. Allow unit to
run for one minute with no load (if running during a
utility outage).
6. Set generator MLCB (generator disconnect) to ON
(CLOSED).
7. Set utility MLCB to ON (CLOSED). 
The system is now in AUTO. 
NOTE:  If correct utility is present at this time, generator
will perform its usual shutdown process.
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001821
A
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