Operating Guide
Maintenance
Owner’s Manual for 60 Hz Air-Cooled Generators 25
Section 4: Maintenance
Maintenance
Regular  maintenance  will  improve  performance  and 
extend engine/equipment life.  Generac Power Systems, 
Inc.  recommends  that  all  maintenance  work  be  per
-
formed by an Independent  Authorized Service Dealer 
(IASD). Regular  maintenance,  replacement,  or  repair of 
the emissions control devices and systems may be per
-
formed by any repair shop or person of  the owner’s 
choosing.  To  obtain  emissions  control  warranty  service 
free of charge, the work must be performed by an IASD. 
See the emissions warranty.
Preparing for Maintenance
Proceed as follows to prepare for maintenance:
1. Set main utility disconnect to OFF (OPEN).
2. Lift  lid  and  set  MLCB  (generator  disconnect)  on 
generator to OFF (OPEN).
3. If running during a utility outage, allow generator to 
run and cool down for one minute with no load.
4. Press OFF button on controller.
5. Remove 7.5A fuse from control panel.
6. Remove front panel and intake side panel.
Performing Scheduled Maintenance
It is important to perform maintenance as specified in the 
Service Schedule  for  correct  generator  operation. 
Engine oil and oil filter must be changed, and valve clear-
ance adjusted (where applicable, see Engine) after first 
25 hours of operation.
Emissions-critical maintenance must be  performed as 
scheduled  in  order  for  emissions  warranty  to  be  valid. 
Emissions-critical  maintenance consists  of  servicing  the 
air  filter  and  spark  plug(s)  in  accordance  with 
Service 
Schedule. 
Controller  will  prompt  for  Schedule  A  or  Schedule  B 
maintenance to be performed. Schedule A maintenance 
consists  of  oil,  oil  filter,  and  battery  check.  Schedule  B 
maintenance  includes  oil,  oil  filter,  battery  check,  air 
cleaner, spark plug(s), and valve clearance (where appli
-
cable, see Engine).
Since  most  maintenance  alerts  occur  at  the  same  time 
(most  have  two  year  intervals),  only  one  will  appear  on 
control panel display at a time. Once first alert is cleared, 
the next active alert will be displayed.
Automatic start-up. Disconnect utility power and 
render unit inoperable before working on unit. 
Failure to do so will result in death or serious injury.
(000191)
DANGER
(000182a)
WARNING
Equipment damage. Only qualified service personnel may 
install, operate, and maintain this equipment. Failure to 
follow proper installation requirements could result in death, 
serious injury, and equipment or property damage.










